SEC-042 | Version 1.1 | Refined Controlled Pre-Release Physical AI, Cyber-Physical and OT/ICS Implementation Guidance
Published by ODA3 Institute © 2026 ODA3 Pvt Ltd. Use is governed by the applicable GAISSF publication and licensing instruments.
Document Control
| Field | Controlled Value |
|---|
| Document ID | SEC-042 |
| Version | 1.1 |
| Status | Refined Controlled Pre-Release |
| Authoritative baseline | GAISSF v1.0 - 59 controls |
| Publisher | ODA3 Institute |
| Publication channel | Website / GitHub |
| Publication date | Not assigned |
| Open gates | Named approvals; OT/ICS SME; functional-safety; subsector engineering; legal/regulatory applicability; final accessibility and publication QA |
Legal, Reliance and Control-Integrity Notice
This informative sector guide does not modify GAISSF-NOR-001 or GAISSF-NOR-004. It does not constitute legal advice, establish regulatory compliance, certify functional safety, assign a Safety Integrity Level, replace process hazard analysis, or guarantee incident prevention. Exact applicability of external standards and laws must be verified by qualified personnel using controlled sources.
1. Executive Summary
SEC-042 translates the 59-control GAISSF baseline into critical-infrastructure implementation guidance for enterprise IT, OT/ICS, cyber-physical and physical-AI systems. Version 1.1 removes generic scaling, prohibits uncontrolled adversarial testing on live actuation paths, introduces air-gap and black-box-vendor protocols, synchronizes evidence formats, and adds energy, water and healthcare-infrastructure context.
Leadership decisions: define where AI may operate; bound operational authority; require representative non-production validation; maintain independent safety and fallback mechanisms; document supplier opacity and residual risk; and suspend AI-enabled functions when evidence, timing or safe-state assumptions fail.
2. OT/ICS Testing Boundary
Adversarial, poisoning, fault-injection, unsafe-command and destructive tests must be executed in a high-fidelity digital twin, hardware-in-the-loop rig or strictly isolated staging network. They must not be routed through a live production control or actuation path unless a separately approved safety case, controlled change window, rollback plan and accountable engineering authority explicitly authorize the test.
| Boundary Element | Minimum Expectation |
|---|
| Representative environment | Mirror relevant interfaces, latency, data characteristics, protections, failure states and operator workflow. |
| No unintended actuation | Physically or logically prevent test traffic from reaching live actuators or safety functions. |
| Air-gap transfer | Use approved media, malware scanning, SHA-256 verification, dual authorization, custody manifest and reconciliation. |
| Latency assurance | Measure worst-case added latency/jitter against the approved deterministic timing budget. |
| Restoration | Verify clean restoration, configuration integrity and safe operation after testing. |
3. Criticality Classification
| Factor | 1 - Low | 3 - Material | 5 - Severe |
|---|
| Consequence | Administrative inconvenience | Material service degradation | Potential loss of life, major environmental harm or systemic disruption |
| Autonomy | Advisory | Human-approved execution | Autonomous/high-speed execution |
| Speed | Hours/days to intervene | Minutes | Milliseconds/seconds |
| Reversibility | Easily reversible | Costly recovery | Irreversible physical effect |
| Detectability | Obvious | Delayed | Latent or misleading |
| Concentration | Single low-impact use | Multiple systems/sites | Common-mode multi-site dependency |
| Fallback | Proven manual mode | Constrained fallback | No credible immediate fallback |
| Uncertainty | Well understood | Material gaps | Opaque/novel with high uncertainty |
The workbook provides customizable thresholds. The score supports triage only; engineering judgment and consequence pathways govern the approved class.
4. Cross-Control CI Implementation Baseline
Authority
Document advisory, approval, execution, suspension, override and restoration authority.
Safety independence
AI and AI-security controls must not replace or delay independently required protective functions.
Evidence
Tie evidence to system ID, site, deployed version, period, owner, scope and limitations.
Fallback
Test manual, degraded and safe-state modes with realistic staffing and communications.
Supplier opacity
Separate vendor assertion from independent boundary evidence and record residual risk.
Human factors
Test alarm fatigue, automation bias, shift workload and emergency takeover.
5. Vendor Assertion vs Independent Boundary Testing
Where a supplier will not disclose training data, model weights or internal design, the operator should not fabricate provenance. Record the vendor assertion, evidence date and limitations; independently test observable inputs, outputs, timing, network dependencies, update mechanisms, logging, failure behaviour and fallback; and submit unresolved opacity for residual-risk acceptance.
6. Subsector Annexes
Energy and Power
- Grid balancing and protection coordination
- IEC 61850/DNP3 timing and restoration
- NERC CIP applicability must be verified by jurisdiction and asset scope
Water and Wastewater
- Treatment chemistry and dosing limits
- Remote pumping, pressure and water-quality monitoring
- Manual sampling and safe dosing fallback
Healthcare Infrastructure
- Medical IoT and facilities systems
- Patient-support infrastructure and clinical engineering
- No substitution for medical-device, clinical-safety or patient-safety obligations
7. Evidence Grades and Tiers
| Grade/Tier | Meaning |
|---|
| G1 | Design evidence only |
| G2 | Implemented configuration or procedure |
| G3 | Operating-effectiveness evidence from controlled simulation/HIL or representative operations |
| G4 | Independent assurance |
| T1 | Primary organization-controlled record |
| T2 | Verified secondary or supplier evidence |
| T3 | Controlled simulation, digital twin or HIL evidence |
| T4 | Independent assessment or functional-safety/security assurance |
8. Day 1 Triage
| Priority | Immediate action |
|---|
| 1 | Inventory AI-enabled assets, embedded vendor AI, data paths and actuation interfaces. |
| 2 | Identify CI-3/4/5 systems and prohibit unapproved autonomous or write authority. |
| 3 | Verify D9-CTL-03 human override/emergency stop and D9-CTL-02 safe-state behaviour. |
| 4 | Apply D6-CTL-01 human authority and D4-CTL-06 shadow-AI discovery adapted to OT constraints. |
| 5 | Confirm fallback, local operation and critical cloud/API dependencies. |
| 6 | Establish isolated test boundary and air-gap transfer process. |
| 7 | Record black-box supplier gaps and boundary-testing plan. |
| 8 | Preserve logs and incident evidence without impairing deterministic timing. |
9. Control-by-Control CI Interpretation
D1-CTL-01 - DATASET PROVENANCE & POISONING PREVENTION
| Field | CI-Specific Record |
|---|
| Authoritative requirement | Hash verification + source allowlist + poisoning detection. |
| Business objective | Preserve trustworthy operational decisions by preventing corrupted data or model state from causing unsafe control recommendations, missed degradation, service interruption or cascading cyber-physical effects (Dataset Provenance & Poisoning Prevention). |
| OT-adapted equivalent | Use signed offline manifests, approved removable-media transfer, local hash registries and isolated scanning when continuous repositories or CI/CD are unavailable. |
| CI-1 to CI-5 | CI-1: Document source, model or dataset identity; perform periodic integrity review and retain a reproducible baseline. | CI-2: Add approved provenance records, version-controlled integrity checks and representative offline validation before material changes. | CI-3: Use automated integrity verification, independent challenge of high-impact changes and tested rollback to the last known-good model/data state. | CI-4: Require cryptographically protected provenance, dual authorization for high-impact changes, isolated adversarial testing and continuous integrity monitoring at trust boundaries. | CI-5: Use hardware-backed or independently anchored attestation where feasible, multi-party approval, redundant validation paths, safety-engineering review and evidence that integrity controls do not impair deterministic operations. |
| Evidence requirement | Signed JSON/CSV manifest containing asset/model/data version, hashes, source, test results, thresholds, exceptions and reviewer. |
| Testing boundary | high-fidelity digital twin, hardware-in-the-loop rig, or strictly isolated staging network; Adversarial, poisoning, fault-injection and unsafe-command tests SHALL NOT be routed through a live production control or actuation path unless a separately approved safety case, change window and rollback plan explicitly authorize the test. |
| Notably Absent | Detection of novel poisoning methods not represented in the approved test corpus; assurance against an authorized insider able to alter both data and trusted provenance records; proof that source allowlisting establishes semantic correctness. |
D1-CTL-02 - MODEL EXTRACTION RESISTANCE
| Field | CI-Specific Record |
|---|
| Authoritative requirement | Rate limiting + diversity detection + extraction monitoring. |
| Business objective | Preserve trustworthy operational decisions by preventing corrupted data or model state from causing unsafe control recommendations, missed degradation, service interruption or cascading cyber-physical effects (Model Extraction Resistance). |
| OT-adapted equivalent | Use signed offline manifests, approved removable-media transfer, local hash registries and isolated scanning when continuous repositories or CI/CD are unavailable. |
| CI-1 to CI-5 | CI-1: Document source, model or dataset identity; perform periodic integrity review and retain a reproducible baseline. | CI-2: Add approved provenance records, version-controlled integrity checks and representative offline validation before material changes. | CI-3: Use automated integrity verification, independent challenge of high-impact changes and tested rollback to the last known-good model/data state. | CI-4: Require cryptographically protected provenance, dual authorization for high-impact changes, isolated adversarial testing and continuous integrity monitoring at trust boundaries. | CI-5: Use hardware-backed or independently anchored attestation where feasible, multi-party approval, redundant validation paths, safety-engineering review and evidence that integrity controls do not impair deterministic operations. |
| Evidence requirement | Signed JSON/CSV manifest containing asset/model/data version, hashes, source, test results, thresholds, exceptions and reviewer. |
| Testing boundary | high-fidelity digital twin, hardware-in-the-loop rig, or strictly isolated staging network; Adversarial, poisoning, fault-injection and unsafe-command tests SHALL NOT be routed through a live production control or actuation path unless a separately approved safety case, change window and rollback plan explicitly authorize the test. |
| Notably Absent | A guarantee that rate limits or output controls prevent all model inference; proof that protected model logic cannot be approximated through physical-process observation or compromised vendor tooling. |
D1-CTL-03 - BEHAVIORAL DRIFT DETECTION
| Field | CI-Specific Record |
|---|
| Authoritative requirement | Baseline profiling + KL divergence monitoring + accuracy tracking. |
| Business objective | Preserve trustworthy operational decisions by preventing corrupted data or model state from causing unsafe control recommendations, missed degradation, service interruption or cascading cyber-physical effects (Behavioral Drift Detection). |
| OT-adapted equivalent | Use signed offline manifests, approved removable-media transfer, local hash registries and isolated scanning when continuous repositories or CI/CD are unavailable. |
| CI-1 to CI-5 | CI-1: Document source, model or dataset identity; perform periodic integrity review and retain a reproducible baseline. | CI-2: Add approved provenance records, version-controlled integrity checks and representative offline validation before material changes. | CI-3: Use automated integrity verification, independent challenge of high-impact changes and tested rollback to the last known-good model/data state. | CI-4: Require cryptographically protected provenance, dual authorization for high-impact changes, isolated adversarial testing and continuous integrity monitoring at trust boundaries. | CI-5: Use hardware-backed or independently anchored attestation where feasible, multi-party approval, redundant validation paths, safety-engineering review and evidence that integrity controls do not impair deterministic operations. |
| Evidence requirement | Signed JSON/CSV manifest containing asset/model/data version, hashes, source, test results, thresholds, exceptions and reviewer. |
| Testing boundary | high-fidelity digital twin, hardware-in-the-loop rig, or strictly isolated staging network; Adversarial, poisoning, fault-injection and unsafe-command tests SHALL NOT be routed through a live production control or actuation path unless a separately approved safety case, change window and rollback plan explicitly authorize the test. |
| Notably Absent | A universal drift threshold; assurance that statistically stable behaviour remains operationally safe; detection of changes hidden by sensor faults, seasonal shifts or coordinated manipulation. |
D1-CTL-04 - FEDERATED LEARNING POISONING PREVENTION
| Field | CI-Specific Record |
|---|
| Authoritative requirement | Gradient anomaly detection + robust aggregation. |
| Business objective | Preserve trustworthy operational decisions by preventing corrupted data or model state from causing unsafe control recommendations, missed degradation, service interruption or cascading cyber-physical effects (Federated Learning Poisoning Prevention). |
| OT-adapted equivalent | Use signed offline manifests, approved removable-media transfer, local hash registries and isolated scanning when continuous repositories or CI/CD are unavailable. |
| CI-1 to CI-5 | CI-1: Document source, model or dataset identity; perform periodic integrity review and retain a reproducible baseline. | CI-2: Add approved provenance records, version-controlled integrity checks and representative offline validation before material changes. | CI-3: Use automated integrity verification, independent challenge of high-impact changes and tested rollback to the last known-good model/data state. | CI-4: Require cryptographically protected provenance, dual authorization for high-impact changes, isolated adversarial testing and continuous integrity monitoring at trust boundaries. | CI-5: Use hardware-backed or independently anchored attestation where feasible, multi-party approval, redundant validation paths, safety-engineering review and evidence that integrity controls do not impair deterministic operations. |
| Evidence requirement | Signed JSON/CSV manifest containing asset/model/data version, hashes, source, test results, thresholds, exceptions and reviewer. |
| Testing boundary | high-fidelity digital twin, hardware-in-the-loop rig, or strictly isolated staging network; Adversarial, poisoning, fault-injection and unsafe-command tests SHALL NOT be routed through a live production control or actuation path unless a separately approved safety case, change window and rollback plan explicitly authorize the test. |
| Notably Absent | A guarantee against zero-day attack paths, authorized-insider misuse or failures outside the tested system boundary; proof of safety, legal compliance or operating effectiveness from design evidence alone. |
D1-CTL-05 - EMBEDDING SPACE ROBUSTNESS
| Field | CI-Specific Record |
|---|
| Authoritative requirement | Adversarial training + certified robustness measurement. |
| Business objective | Preserve trustworthy operational decisions by preventing corrupted data or model state from causing unsafe control recommendations, missed degradation, service interruption or cascading cyber-physical effects (Embedding Space Robustness). |
| OT-adapted equivalent | Use signed offline manifests, approved removable-media transfer, local hash registries and isolated scanning when continuous repositories or CI/CD are unavailable. |
| CI-1 to CI-5 | CI-1: Document source, model or dataset identity; perform periodic integrity review and retain a reproducible baseline. | CI-2: Add approved provenance records, version-controlled integrity checks and representative offline validation before material changes. | CI-3: Use automated integrity verification, independent challenge of high-impact changes and tested rollback to the last known-good model/data state. | CI-4: Require cryptographically protected provenance, dual authorization for high-impact changes, isolated adversarial testing and continuous integrity monitoring at trust boundaries. | CI-5: Use hardware-backed or independently anchored attestation where feasible, multi-party approval, redundant validation paths, safety-engineering review and evidence that integrity controls do not impair deterministic operations. |
| Evidence requirement | Signed JSON/CSV manifest containing asset/model/data version, hashes, source, test results, thresholds, exceptions and reviewer. |
| Testing boundary | high-fidelity digital twin, hardware-in-the-loop rig, or strictly isolated staging network; Adversarial, poisoning, fault-injection and unsafe-command tests SHALL NOT be routed through a live production control or actuation path unless a separately approved safety case, change window and rollback plan explicitly authorize the test. |
| Notably Absent | A guarantee against zero-day attack paths, authorized-insider misuse or failures outside the tested system boundary; proof of safety, legal compliance or operating effectiveness from design evidence alone. |
D1-CTL-06 - POST-QUANTUM MODEL SIGNING & CRYPTO HARDENING
| Field | CI-Specific Record |
|---|
| Authoritative requirement | PQC signing (ML-DSA/SLH-DSA) + PQC key exchange (ML-KEM). |
| Business objective | Preserve trustworthy operational decisions by preventing corrupted data or model state from causing unsafe control recommendations, missed degradation, service interruption or cascading cyber-physical effects (Post-Quantum Model Signing & Crypto Hardening). |
| OT-adapted equivalent | Use signed offline manifests, approved removable-media transfer, local hash registries and isolated scanning when continuous repositories or CI/CD are unavailable. |
| CI-1 to CI-5 | CI-1: Document source, model or dataset identity; perform periodic integrity review and retain a reproducible baseline. | CI-2: Add approved provenance records, version-controlled integrity checks and representative offline validation before material changes. | CI-3: Use automated integrity verification, independent challenge of high-impact changes and tested rollback to the last known-good model/data state. | CI-4: Require cryptographically protected provenance, dual authorization for high-impact changes, isolated adversarial testing and continuous integrity monitoring at trust boundaries. | CI-5: Use hardware-backed or independently anchored attestation where feasible, multi-party approval, redundant validation paths, safety-engineering review and evidence that integrity controls do not impair deterministic operations. |
| Evidence requirement | Signed JSON/CSV manifest containing asset/model/data version, hashes, source, test results, thresholds, exceptions and reviewer. |
| Testing boundary | high-fidelity digital twin, hardware-in-the-loop rig, or strictly isolated staging network; Adversarial, poisoning, fault-injection and unsafe-command tests SHALL NOT be routed through a live production control or actuation path unless a separately approved safety case, change window and rollback plan explicitly authorize the test. |
| Notably Absent | A guarantee against zero-day attack paths, authorized-insider misuse or failures outside the tested system boundary; proof of safety, legal compliance or operating effectiveness from design evidence alone. |
D1-CTL-07 - LORA/ADAPTER INTEGRITY VERIFICATION
| Field | CI-Specific Record |
|---|
| Authoritative requirement | Adapter scanning + provenance verification + registry allowlist. |
| Business objective | Preserve trustworthy operational decisions by preventing corrupted data or model state from causing unsafe control recommendations, missed degradation, service interruption or cascading cyber-physical effects (Lora/Adapter Integrity Verification). |
| OT-adapted equivalent | Use signed offline manifests, approved removable-media transfer, local hash registries and isolated scanning when continuous repositories or CI/CD are unavailable. |
| CI-1 to CI-5 | CI-1: Document source, model or dataset identity; perform periodic integrity review and retain a reproducible baseline. | CI-2: Add approved provenance records, version-controlled integrity checks and representative offline validation before material changes. | CI-3: Use automated integrity verification, independent challenge of high-impact changes and tested rollback to the last known-good model/data state. | CI-4: Require cryptographically protected provenance, dual authorization for high-impact changes, isolated adversarial testing and continuous integrity monitoring at trust boundaries. | CI-5: Use hardware-backed or independently anchored attestation where feasible, multi-party approval, redundant validation paths, safety-engineering review and evidence that integrity controls do not impair deterministic operations. |
| Evidence requirement | Signed JSON/CSV manifest containing asset/model/data version, hashes, source, test results, thresholds, exceptions and reviewer. |
| Testing boundary | high-fidelity digital twin, hardware-in-the-loop rig, or strictly isolated staging network; Adversarial, poisoning, fault-injection and unsafe-command tests SHALL NOT be routed through a live production control or actuation path unless a separately approved safety case, change window and rollback plan explicitly authorize the test. |
| Notably Absent | A guarantee against zero-day attack paths, authorized-insider misuse or failures outside the tested system boundary; proof of safety, legal compliance or operating effectiveness from design evidence alone. |
D1-CTL-08 - MODEL MERGE ATTACK DETECTION
| Field | CI-Specific Record |
|---|
| Authoritative requirement | Pre-registration behavioural evaluation + regression testing. |
| Business objective | Preserve trustworthy operational decisions by preventing corrupted data or model state from causing unsafe control recommendations, missed degradation, service interruption or cascading cyber-physical effects (Model Merge Attack Detection). |
| OT-adapted equivalent | Use signed offline manifests, approved removable-media transfer, local hash registries and isolated scanning when continuous repositories or CI/CD are unavailable. |
| CI-1 to CI-5 | CI-1: Document source, model or dataset identity; perform periodic integrity review and retain a reproducible baseline. | CI-2: Add approved provenance records, version-controlled integrity checks and representative offline validation before material changes. | CI-3: Use automated integrity verification, independent challenge of high-impact changes and tested rollback to the last known-good model/data state. | CI-4: Require cryptographically protected provenance, dual authorization for high-impact changes, isolated adversarial testing and continuous integrity monitoring at trust boundaries. | CI-5: Use hardware-backed or independently anchored attestation where feasible, multi-party approval, redundant validation paths, safety-engineering review and evidence that integrity controls do not impair deterministic operations. |
| Evidence requirement | Signed JSON/CSV manifest containing asset/model/data version, hashes, source, test results, thresholds, exceptions and reviewer. |
| Testing boundary | high-fidelity digital twin, hardware-in-the-loop rig, or strictly isolated staging network; Adversarial, poisoning, fault-injection and unsafe-command tests SHALL NOT be routed through a live production control or actuation path unless a separately approved safety case, change window and rollback plan explicitly authorize the test. |
| Notably Absent | A guarantee against zero-day attack paths, authorized-insider misuse or failures outside the tested system boundary; proof of safety, legal compliance or operating effectiveness from design evidence alone. |
D1-CTL-09 - QUANTIZATION BACKDOOR SCREENING
| Field | CI-Specific Record |
|---|
| Authoritative requirement | Cross-precision behavioural comparison + delta threshold monitoring. |
| Business objective | Preserve trustworthy operational decisions by preventing corrupted data or model state from causing unsafe control recommendations, missed degradation, service interruption or cascading cyber-physical effects (Quantization Backdoor Screening). |
| OT-adapted equivalent | Use signed offline manifests, approved removable-media transfer, local hash registries and isolated scanning when continuous repositories or CI/CD are unavailable. |
| CI-1 to CI-5 | CI-1: Document source, model or dataset identity; perform periodic integrity review and retain a reproducible baseline. | CI-2: Add approved provenance records, version-controlled integrity checks and representative offline validation before material changes. | CI-3: Use automated integrity verification, independent challenge of high-impact changes and tested rollback to the last known-good model/data state. | CI-4: Require cryptographically protected provenance, dual authorization for high-impact changes, isolated adversarial testing and continuous integrity monitoring at trust boundaries. | CI-5: Use hardware-backed or independently anchored attestation where feasible, multi-party approval, redundant validation paths, safety-engineering review and evidence that integrity controls do not impair deterministic operations. |
| Evidence requirement | Signed JSON/CSV manifest containing asset/model/data version, hashes, source, test results, thresholds, exceptions and reviewer. |
| Testing boundary | high-fidelity digital twin, hardware-in-the-loop rig, or strictly isolated staging network; Adversarial, poisoning, fault-injection and unsafe-command tests SHALL NOT be routed through a live production control or actuation path unless a separately approved safety case, change window and rollback plan explicitly authorize the test. |
| Notably Absent | A guarantee against zero-day attack paths, authorized-insider misuse or failures outside the tested system boundary; proof of safety, legal compliance or operating effectiveness from design evidence alone. |
D2-CTL-01 - DIRECT PROMPT INJECTION PREVENTION
| Field | CI-Specific Record |
|---|
| Authoritative requirement | Input validation + adversarial pattern matching + system prompt isolation + guardrail sidecar. |
| Business objective | Prevent adversarial inputs or tool manipulation from bypassing authority boundaries, confusing operators or initiating unsafe operational actions (Direct Prompt Injection Prevention). |
| OT-adapted equivalent | Execute adversarial testing only in a digital twin, HIL rig or isolated staging zone. Production testing requires a separately approved safety case and must not expose actuation paths. |
| CI-1 to CI-5 | CI-1: Apply input constraints and documented misuse testing in a non-production test environment. | CI-2: Add representative adversarial test cases, response logging and periodic rule/model review. | CI-3: Use isolated red-team testing, tool-call allowlists, privilege boundaries and independent review of bypass findings. | CI-4: Validate guardrails in a high-fidelity shadow environment; require pre-execution authorization for write or actuation tools and rapid isolation capability. | CI-5: Prohibit uncontrolled adversarial testing on production; use HIL/digital-twin testing, deterministic non-AI safety enforcement and independent safety/security acceptance. |
| Evidence requirement | Signed test report containing payload class, environment, target version, blocked/allowed outcome, tool call, privilege boundary, latency and restoration result. |
| Testing boundary | high-fidelity digital twin, hardware-in-the-loop rig, or strictly isolated staging network; Adversarial, poisoning, fault-injection and unsafe-command tests SHALL NOT be routed through a live production control or actuation path unless a separately approved safety case, change window and rollback plan explicitly authorize the test. |
| Notably Absent | Protection against every semantic or multimodal jailbreak; permission to test adversarial payloads against live production control paths; assurance that pattern matching alone blocks novel attacks. |
D2-CTL-02 - INDIRECT PROMPT INJECTION PREVENTION
| Field | CI-Specific Record |
|---|
| Authoritative requirement | Contextual separation + source allowlisting + output validation + RAG sanitization pipeline. |
| Business objective | Prevent adversarial inputs or tool manipulation from bypassing authority boundaries, confusing operators or initiating unsafe operational actions (Indirect Prompt Injection Prevention). |
| OT-adapted equivalent | Execute adversarial testing only in a digital twin, HIL rig or isolated staging zone. Production testing requires a separately approved safety case and must not expose actuation paths. |
| CI-1 to CI-5 | CI-1: Apply input constraints and documented misuse testing in a non-production test environment. | CI-2: Add representative adversarial test cases, response logging and periodic rule/model review. | CI-3: Use isolated red-team testing, tool-call allowlists, privilege boundaries and independent review of bypass findings. | CI-4: Validate guardrails in a high-fidelity shadow environment; require pre-execution authorization for write or actuation tools and rapid isolation capability. | CI-5: Prohibit uncontrolled adversarial testing on production; use HIL/digital-twin testing, deterministic non-AI safety enforcement and independent safety/security acceptance. |
| Evidence requirement | Signed test report containing payload class, environment, target version, blocked/allowed outcome, tool call, privilege boundary, latency and restoration result. |
| Testing boundary | high-fidelity digital twin, hardware-in-the-loop rig, or strictly isolated staging network; Adversarial, poisoning, fault-injection and unsafe-command tests SHALL NOT be routed through a live production control or actuation path unless a separately approved safety case, change window and rollback plan explicitly authorize the test. |
| Notably Absent | Protection against every semantic or multimodal jailbreak; permission to test adversarial payloads against live production control paths; assurance that pattern matching alone blocks novel attacks. |
D2-CTL-03 - JAILBREAK RESISTANCE TESTING
| Field | CI-Specific Record |
|---|
| Authoritative requirement | Quarterly red-team prompt library + adversarial training + automated refusal monitoring. |
| Business objective | Prevent adversarial inputs or tool manipulation from bypassing authority boundaries, confusing operators or initiating unsafe operational actions (Jailbreak Resistance Testing). |
| OT-adapted equivalent | Execute adversarial testing only in a digital twin, HIL rig or isolated staging zone. Production testing requires a separately approved safety case and must not expose actuation paths. |
| CI-1 to CI-5 | CI-1: Apply input constraints and documented misuse testing in a non-production test environment. | CI-2: Add representative adversarial test cases, response logging and periodic rule/model review. | CI-3: Use isolated red-team testing, tool-call allowlists, privilege boundaries and independent review of bypass findings. | CI-4: Validate guardrails in a high-fidelity shadow environment; require pre-execution authorization for write or actuation tools and rapid isolation capability. | CI-5: Prohibit uncontrolled adversarial testing on production; use HIL/digital-twin testing, deterministic non-AI safety enforcement and independent safety/security acceptance. |
| Evidence requirement | Signed test report containing payload class, environment, target version, blocked/allowed outcome, tool call, privilege boundary, latency and restoration result. |
| Testing boundary | high-fidelity digital twin, hardware-in-the-loop rig, or strictly isolated staging network; Adversarial, poisoning, fault-injection and unsafe-command tests SHALL NOT be routed through a live production control or actuation path unless a separately approved safety case, change window and rollback plan explicitly authorize the test. |
| Notably Absent | A guarantee against zero-day attack paths, authorized-insider misuse or failures outside the tested system boundary; proof of safety, legal compliance or operating effectiveness from design evidence alone. |
D2-CTL-04 - MULTI-MODAL INJECTION DEFENSE
| Field | CI-Specific Record |
|---|
| Authoritative requirement | Multi-modal content scanning + steganography detection + modality-specific guardrails. |
| Business objective | Prevent adversarial inputs or tool manipulation from bypassing authority boundaries, confusing operators or initiating unsafe operational actions (Multi-Modal Injection Defense). |
| OT-adapted equivalent | Execute adversarial testing only in a digital twin, HIL rig or isolated staging zone. Production testing requires a separately approved safety case and must not expose actuation paths. |
| CI-1 to CI-5 | CI-1: Apply input constraints and documented misuse testing in a non-production test environment. | CI-2: Add representative adversarial test cases, response logging and periodic rule/model review. | CI-3: Use isolated red-team testing, tool-call allowlists, privilege boundaries and independent review of bypass findings. | CI-4: Validate guardrails in a high-fidelity shadow environment; require pre-execution authorization for write or actuation tools and rapid isolation capability. | CI-5: Prohibit uncontrolled adversarial testing on production; use HIL/digital-twin testing, deterministic non-AI safety enforcement and independent safety/security acceptance. |
| Evidence requirement | Signed test report containing payload class, environment, target version, blocked/allowed outcome, tool call, privilege boundary, latency and restoration result. |
| Testing boundary | high-fidelity digital twin, hardware-in-the-loop rig, or strictly isolated staging network; Adversarial, poisoning, fault-injection and unsafe-command tests SHALL NOT be routed through a live production control or actuation path unless a separately approved safety case, change window and rollback plan explicitly authorize the test. |
| Notably Absent | A guarantee against zero-day attack paths, authorized-insider misuse or failures outside the tested system boundary; proof of safety, legal compliance or operating effectiveness from design evidence alone. |
D2-CTL-05 - FUNCTION CALL/TOOL CALL INJECTION PREVENTION
| Field | CI-Specific Record |
|---|
| Authoritative requirement | Parameter schema validation + allowlist enforcement + sandboxed execution. |
| Business objective | Prevent adversarial inputs or tool manipulation from bypassing authority boundaries, confusing operators or initiating unsafe operational actions (Function Call/Tool Call Injection Prevention). |
| OT-adapted equivalent | Execute adversarial testing only in a digital twin, HIL rig or isolated staging zone. Production testing requires a separately approved safety case and must not expose actuation paths. |
| CI-1 to CI-5 | CI-1: Apply input constraints and documented misuse testing in a non-production test environment. | CI-2: Add representative adversarial test cases, response logging and periodic rule/model review. | CI-3: Use isolated red-team testing, tool-call allowlists, privilege boundaries and independent review of bypass findings. | CI-4: Validate guardrails in a high-fidelity shadow environment; require pre-execution authorization for write or actuation tools and rapid isolation capability. | CI-5: Prohibit uncontrolled adversarial testing on production; use HIL/digital-twin testing, deterministic non-AI safety enforcement and independent safety/security acceptance. |
| Evidence requirement | Signed test report containing payload class, environment, target version, blocked/allowed outcome, tool call, privilege boundary, latency and restoration result. |
| Testing boundary | high-fidelity digital twin, hardware-in-the-loop rig, or strictly isolated staging network; Adversarial, poisoning, fault-injection and unsafe-command tests SHALL NOT be routed through a live production control or actuation path unless a separately approved safety case, change window and rollback plan explicitly authorize the test. |
| Notably Absent | A guarantee against zero-day attack paths, authorized-insider misuse or failures outside the tested system boundary; proof of safety, legal compliance or operating effectiveness from design evidence alone. |
D2-CTL-06 - CROSS-CONTEXT HIJACKING MITIGATION
| Field | CI-Specific Record |
|---|
| Authoritative requirement | Context window segmentation + prompt anchoring + attention boundary enforcement. |
| Business objective | Prevent adversarial inputs or tool manipulation from bypassing authority boundaries, confusing operators or initiating unsafe operational actions (Cross-Context Hijacking Mitigation). |
| OT-adapted equivalent | Execute adversarial testing only in a digital twin, HIL rig or isolated staging zone. Production testing requires a separately approved safety case and must not expose actuation paths. |
| CI-1 to CI-5 | CI-1: Apply input constraints and documented misuse testing in a non-production test environment. | CI-2: Add representative adversarial test cases, response logging and periodic rule/model review. | CI-3: Use isolated red-team testing, tool-call allowlists, privilege boundaries and independent review of bypass findings. | CI-4: Validate guardrails in a high-fidelity shadow environment; require pre-execution authorization for write or actuation tools and rapid isolation capability. | CI-5: Prohibit uncontrolled adversarial testing on production; use HIL/digital-twin testing, deterministic non-AI safety enforcement and independent safety/security acceptance. |
| Evidence requirement | Signed test report containing payload class, environment, target version, blocked/allowed outcome, tool call, privilege boundary, latency and restoration result. |
| Testing boundary | high-fidelity digital twin, hardware-in-the-loop rig, or strictly isolated staging network; Adversarial, poisoning, fault-injection and unsafe-command tests SHALL NOT be routed through a live production control or actuation path unless a separately approved safety case, change window and rollback plan explicitly authorize the test. |
| Notably Absent | A guarantee against zero-day attack paths, authorized-insider misuse or failures outside the tested system boundary; proof of safety, legal compliance or operating effectiveness from design evidence alone. |
D3-CTL-01 - LEAST AGENCY ENFORCEMENT
| Field | CI-Specific Record |
|---|
| Authoritative requirement | Role-based tool scoping + policy-as-code + dynamic permission revocation. |
| Business objective | Maintain enforceable identity, privilege and trust boundaries across segmented and intermittently connected IT/OT environments (Least Agency Enforcement). |
| OT-adapted equivalent | Where continuous attestation is infeasible, use hardware roots of trust, signed build/maintenance manifests, physical key custody, scheduled offline verification and controlled maintenance access. |
| CI-1 to CI-5 | CI-1: Document identities, roles and trust boundaries; use least privilege appropriate to the deployment. | CI-2: Use managed identities, periodic access review and offline-verifiable credentials where continuous connectivity is unavailable. | CI-3: Require strong workload identity, segmented trust zones and dual control for privileged changes. | CI-4: Use hardware roots of trust or compensating physical controls, short-lived or batched signed credentials, and monitored cross-zone access. | CI-5: Integrate identity decisions with safety authority boundaries; maintain independently enforceable deny states and tested offline operation. |
| Evidence requirement | Identity/credential inventory, signed configuration export, access review, offline attestation log and exception record. |
| Testing boundary | document/configuration inspection and representative offline test; Adversarial, poisoning, fault-injection and unsafe-command tests SHALL NOT be routed through a live production control or actuation path unless a separately approved safety case, change window and rollback plan explicitly authorize the test. |
| Notably Absent | A guarantee against zero-day attack paths, authorized-insider misuse or failures outside the tested system boundary; proof of safety, legal compliance or operating effectiveness from design evidence alone. |
D3-CTL-02 - INTER-AGENT COMMUNICATION SECURITY
| Field | CI-Specific Record |
|---|
| Authoritative requirement | mTLS for agent mesh + message signing + payload validation. |
| Business objective | Maintain enforceable identity, privilege and trust boundaries across segmented and intermittently connected IT/OT environments (Inter-Agent Communication Security). |
| OT-adapted equivalent | Where continuous attestation is infeasible, use hardware roots of trust, signed build/maintenance manifests, physical key custody, scheduled offline verification and controlled maintenance access. |
| CI-1 to CI-5 | CI-1: Document identities, roles and trust boundaries; use least privilege appropriate to the deployment. | CI-2: Use managed identities, periodic access review and offline-verifiable credentials where continuous connectivity is unavailable. | CI-3: Require strong workload identity, segmented trust zones and dual control for privileged changes. | CI-4: Use hardware roots of trust or compensating physical controls, short-lived or batched signed credentials, and monitored cross-zone access. | CI-5: Integrate identity decisions with safety authority boundaries; maintain independently enforceable deny states and tested offline operation. |
| Evidence requirement | Identity/credential inventory, signed configuration export, access review, offline attestation log and exception record. |
| Testing boundary | document/configuration inspection and representative offline test; Adversarial, poisoning, fault-injection and unsafe-command tests SHALL NOT be routed through a live production control or actuation path unless a separately approved safety case, change window and rollback plan explicitly authorize the test. |
| Notably Absent | A guarantee against zero-day attack paths, authorized-insider misuse or failures outside the tested system boundary; proof of safety, legal compliance or operating effectiveness from design evidence alone. |
D3-CTL-03 - AGENTIC PROMPT CHAINING DETECTION
| Field | CI-Specific Record |
|---|
| Authoritative requirement | Cross-session behavioural correlation + chain pattern detection + anomaly scoring. |
| Business objective | Maintain enforceable identity, privilege and trust boundaries across segmented and intermittently connected IT/OT environments (Agentic Prompt Chaining Detection). |
| OT-adapted equivalent | Where continuous attestation is infeasible, use hardware roots of trust, signed build/maintenance manifests, physical key custody, scheduled offline verification and controlled maintenance access. |
| CI-1 to CI-5 | CI-1: Document identities, roles and trust boundaries; use least privilege appropriate to the deployment. | CI-2: Use managed identities, periodic access review and offline-verifiable credentials where continuous connectivity is unavailable. | CI-3: Require strong workload identity, segmented trust zones and dual control for privileged changes. | CI-4: Use hardware roots of trust or compensating physical controls, short-lived or batched signed credentials, and monitored cross-zone access. | CI-5: Integrate identity decisions with safety authority boundaries; maintain independently enforceable deny states and tested offline operation. |
| Evidence requirement | Identity/credential inventory, signed configuration export, access review, offline attestation log and exception record. |
| Testing boundary | document/configuration inspection and representative offline test; Adversarial, poisoning, fault-injection and unsafe-command tests SHALL NOT be routed through a live production control or actuation path unless a separately approved safety case, change window and rollback plan explicitly authorize the test. |
| Notably Absent | A guarantee against zero-day attack paths, authorized-insider misuse or failures outside the tested system boundary; proof of safety, legal compliance or operating effectiveness from design evidence alone. |
D3-CTL-04 - EMBODIED AI SAFETY CONTROLS
| Field | CI-Specific Record |
|---|
| Authoritative requirement | Sensor integrity verification + safety interlocks + fail-safe state enforcement. |
| Business objective | Maintain enforceable identity, privilege and trust boundaries across segmented and intermittently connected IT/OT environments (Embodied Ai Safety Controls). |
| OT-adapted equivalent | Where continuous attestation is infeasible, use hardware roots of trust, signed build/maintenance manifests, physical key custody, scheduled offline verification and controlled maintenance access. |
| CI-1 to CI-5 | CI-1: Document identities, roles and trust boundaries; use least privilege appropriate to the deployment. | CI-2: Use managed identities, periodic access review and offline-verifiable credentials where continuous connectivity is unavailable. | CI-3: Require strong workload identity, segmented trust zones and dual control for privileged changes. | CI-4: Use hardware roots of trust or compensating physical controls, short-lived or batched signed credentials, and monitored cross-zone access. | CI-5: Integrate identity decisions with safety authority boundaries; maintain independently enforceable deny states and tested offline operation. |
| Evidence requirement | Identity/credential inventory, signed configuration export, access review, offline attestation log and exception record. |
| Testing boundary | document/configuration inspection and representative offline test; Adversarial, poisoning, fault-injection and unsafe-command tests SHALL NOT be routed through a live production control or actuation path unless a separately approved safety case, change window and rollback plan explicitly authorize the test. |
| Notably Absent | A guarantee against zero-day attack paths, authorized-insider misuse or failures outside the tested system boundary; proof of safety, legal compliance or operating effectiveness from design evidence alone. |
D3-CTL-05 - MULTI-AGENT TRUST CHAIN ATTESTATION
| Field | CI-Specific Record |
|---|
| Authoritative requirement | SPIFFE/SPIRE workload identity + short-lived certificates + continuous attestation. |
| Business objective | Maintain enforceable identity, privilege and trust boundaries across segmented and intermittently connected IT/OT environments (Multi-Agent Trust Chain Attestation). |
| OT-adapted equivalent | Where continuous attestation is infeasible, use hardware roots of trust, signed build/maintenance manifests, physical key custody, scheduled offline verification and controlled maintenance access. |
| CI-1 to CI-5 | CI-1: Document identities, roles and trust boundaries; use least privilege appropriate to the deployment. | CI-2: Use managed identities, periodic access review and offline-verifiable credentials where continuous connectivity is unavailable. | CI-3: Require strong workload identity, segmented trust zones and dual control for privileged changes. | CI-4: Use hardware roots of trust or compensating physical controls, short-lived or batched signed credentials, and monitored cross-zone access. | CI-5: Integrate identity decisions with safety authority boundaries; maintain independently enforceable deny states and tested offline operation. |
| Evidence requirement | Identity/credential inventory, signed configuration export, access review, offline attestation log and exception record. |
| Testing boundary | document/configuration inspection and representative offline test; Adversarial, poisoning, fault-injection and unsafe-command tests SHALL NOT be routed through a live production control or actuation path unless a separately approved safety case, change window and rollback plan explicitly authorize the test. |
| Notably Absent | An assumption of continuous external connectivity or cloud control-plane access; a requirement to deploy SPIFFE/SPIRE where offline hardware identity, signed manifests or physical controls provide a justified equivalent. |
D3-CTL-06 - PERSISTENT MEMORY EXFILTRATION PREVENTION
| Field | CI-Specific Record |
|---|
| Authoritative requirement | User-scoped memory isolation + encryption at rest + query-level access controls. |
| Business objective | Maintain enforceable identity, privilege and trust boundaries across segmented and intermittently connected IT/OT environments (Persistent Memory Exfiltration Prevention). |
| OT-adapted equivalent | Where continuous attestation is infeasible, use hardware roots of trust, signed build/maintenance manifests, physical key custody, scheduled offline verification and controlled maintenance access. |
| CI-1 to CI-5 | CI-1: Document identities, roles and trust boundaries; use least privilege appropriate to the deployment. | CI-2: Use managed identities, periodic access review and offline-verifiable credentials where continuous connectivity is unavailable. | CI-3: Require strong workload identity, segmented trust zones and dual control for privileged changes. | CI-4: Use hardware roots of trust or compensating physical controls, short-lived or batched signed credentials, and monitored cross-zone access. | CI-5: Integrate identity decisions with safety authority boundaries; maintain independently enforceable deny states and tested offline operation. |
| Evidence requirement | Identity/credential inventory, signed configuration export, access review, offline attestation log and exception record. |
| Testing boundary | document/configuration inspection and representative offline test; Adversarial, poisoning, fault-injection and unsafe-command tests SHALL NOT be routed through a live production control or actuation path unless a separately approved safety case, change window and rollback plan explicitly authorize the test. |
| Notably Absent | A guarantee against zero-day attack paths, authorized-insider misuse or failures outside the tested system boundary; proof of safety, legal compliance or operating effectiveness from design evidence alone. |
D3-CTL-07 - SECURE MEMORY LIFECYCLE MANAGEMENT
| Field | CI-Specific Record |
|---|
| Authoritative requirement | Cryptographic deletion + lifecycle policy enforcement + retention auditing. |
| Business objective | Maintain enforceable identity, privilege and trust boundaries across segmented and intermittently connected IT/OT environments (Secure Memory Lifecycle Management). |
| OT-adapted equivalent | Where continuous attestation is infeasible, use hardware roots of trust, signed build/maintenance manifests, physical key custody, scheduled offline verification and controlled maintenance access. |
| CI-1 to CI-5 | CI-1: Document identities, roles and trust boundaries; use least privilege appropriate to the deployment. | CI-2: Use managed identities, periodic access review and offline-verifiable credentials where continuous connectivity is unavailable. | CI-3: Require strong workload identity, segmented trust zones and dual control for privileged changes. | CI-4: Use hardware roots of trust or compensating physical controls, short-lived or batched signed credentials, and monitored cross-zone access. | CI-5: Integrate identity decisions with safety authority boundaries; maintain independently enforceable deny states and tested offline operation. |
| Evidence requirement | Identity/credential inventory, signed configuration export, access review, offline attestation log and exception record. |
| Testing boundary | document/configuration inspection and representative offline test; Adversarial, poisoning, fault-injection and unsafe-command tests SHALL NOT be routed through a live production control or actuation path unless a separately approved safety case, change window and rollback plan explicitly authorize the test. |
| Notably Absent | A guarantee against zero-day attack paths, authorized-insider misuse or failures outside the tested system boundary; proof of safety, legal compliance or operating effectiveness from design evidence alone. |
D4-CTL-01 - AI BILL OF MATERIALS (AI BOM) MAINTENANCE
| Field | CI-Specific Record |
|---|
| Authoritative requirement | Automated BOM generation + version tracking + registry synchronization. |
| Business objective | Make AI-enabled assets and supplier dependencies visible enough to manage outages, vulnerabilities, unsupported components and unauthorized deployment (Ai Bill Of Materials (Ai Bom) Maintenance). |
| OT-adapted equivalent | Where vendor internals are unavailable, record vendor assertions separately from independently observed boundary behaviour, network dependencies, update paths and failure modes. |
| CI-1 to CI-5 | CI-1: Maintain a basic inventory of AI-enabled assets, suppliers and interfaces. | CI-2: Add version, owner, data path, network zone and support-status records. | CI-3: Require supplier evidence or documented boundary testing where internals are unavailable; monitor unauthorized AI use. | CI-4: Maintain site-level dependency maps, signed inventory changes and contingency plans for opaque suppliers. | CI-5: Use independent boundary assurance, contractual escalation, replacement/containment plans and executive acceptance of unresolved supplier opacity. |
| Evidence requirement | AI/asset BOM, supplier disclosure record, dependency map, boundary-test report and unsupported-component decision. |
| Testing boundary | document/configuration inspection and representative offline test; Adversarial, poisoning, fault-injection and unsafe-command tests SHALL NOT be routed through a live production control or actuation path unless a separately approved safety case, change window and rollback plan explicitly authorize the test. |
| Notably Absent | An assumption that suppliers disclose model weights or training data; acceptance of vendor assertions as conclusive evidence where independent boundary testing is feasible. |
D4-CTL-02 - MODEL FILE & ARTIFACT SCANNING
| Field | CI-Specific Record |
|---|
| Authoritative requirement | Static analysis + deserialization sandboxing + signature verification. |
| Business objective | Make AI-enabled assets and supplier dependencies visible enough to manage outages, vulnerabilities, unsupported components and unauthorized deployment (Model File & Artifact Scanning). |
| OT-adapted equivalent | Where vendor internals are unavailable, record vendor assertions separately from independently observed boundary behaviour, network dependencies, update paths and failure modes. |
| CI-1 to CI-5 | CI-1: Maintain a basic inventory of AI-enabled assets, suppliers and interfaces. | CI-2: Add version, owner, data path, network zone and support-status records. | CI-3: Require supplier evidence or documented boundary testing where internals are unavailable; monitor unauthorized AI use. | CI-4: Maintain site-level dependency maps, signed inventory changes and contingency plans for opaque suppliers. | CI-5: Use independent boundary assurance, contractual escalation, replacement/containment plans and executive acceptance of unresolved supplier opacity. |
| Evidence requirement | AI/asset BOM, supplier disclosure record, dependency map, boundary-test report and unsupported-component decision. |
| Testing boundary | document/configuration inspection and representative offline test; Adversarial, poisoning, fault-injection and unsafe-command tests SHALL NOT be routed through a live production control or actuation path unless a separately approved safety case, change window and rollback plan explicitly authorize the test. |
| Notably Absent | A guarantee against zero-day attack paths, authorized-insider misuse or failures outside the tested system boundary; proof of safety, legal compliance or operating effectiveness from design evidence alone. |
D4-CTL-03 - MODEL HUB & REGISTRY VETTING
| Field | CI-Specific Record |
|---|
| Authoritative requirement | Provenance verification + license compliance + security scorecard. |
| Business objective | Make AI-enabled assets and supplier dependencies visible enough to manage outages, vulnerabilities, unsupported components and unauthorized deployment (Model Hub & Registry Vetting). |
| OT-adapted equivalent | Where vendor internals are unavailable, record vendor assertions separately from independently observed boundary behaviour, network dependencies, update paths and failure modes. |
| CI-1 to CI-5 | CI-1: Maintain a basic inventory of AI-enabled assets, suppliers and interfaces. | CI-2: Add version, owner, data path, network zone and support-status records. | CI-3: Require supplier evidence or documented boundary testing where internals are unavailable; monitor unauthorized AI use. | CI-4: Maintain site-level dependency maps, signed inventory changes and contingency plans for opaque suppliers. | CI-5: Use independent boundary assurance, contractual escalation, replacement/containment plans and executive acceptance of unresolved supplier opacity. |
| Evidence requirement | AI/asset BOM, supplier disclosure record, dependency map, boundary-test report and unsupported-component decision. |
| Testing boundary | document/configuration inspection and representative offline test; Adversarial, poisoning, fault-injection and unsafe-command tests SHALL NOT be routed through a live production control or actuation path unless a separately approved safety case, change window and rollback plan explicitly authorize the test. |
| Notably Absent | A guarantee against zero-day attack paths, authorized-insider misuse or failures outside the tested system boundary; proof of safety, legal compliance or operating effectiveness from design evidence alone. |
D4-CTL-04 - MCP SERVER BEHAVIORAL MONITORING
| Field | CI-Specific Record |
|---|
| Authoritative requirement | Tool-call logging + anomaly detection + access control enforcement. |
| Business objective | Make AI-enabled assets and supplier dependencies visible enough to manage outages, vulnerabilities, unsupported components and unauthorized deployment (Mcp Server Behavioral Monitoring). |
| OT-adapted equivalent | Where vendor internals are unavailable, record vendor assertions separately from independently observed boundary behaviour, network dependencies, update paths and failure modes. |
| CI-1 to CI-5 | CI-1: Maintain a basic inventory of AI-enabled assets, suppliers and interfaces. | CI-2: Add version, owner, data path, network zone and support-status records. | CI-3: Require supplier evidence or documented boundary testing where internals are unavailable; monitor unauthorized AI use. | CI-4: Maintain site-level dependency maps, signed inventory changes and contingency plans for opaque suppliers. | CI-5: Use independent boundary assurance, contractual escalation, replacement/containment plans and executive acceptance of unresolved supplier opacity. |
| Evidence requirement | AI/asset BOM, supplier disclosure record, dependency map, boundary-test report and unsupported-component decision. |
| Testing boundary | document/configuration inspection and representative offline test; Adversarial, poisoning, fault-injection and unsafe-command tests SHALL NOT be routed through a live production control or actuation path unless a separately approved safety case, change window and rollback plan explicitly authorize the test. |
| Notably Absent | A guarantee against zero-day attack paths, authorized-insider misuse or failures outside the tested system boundary; proof of safety, legal compliance or operating effectiveness from design evidence alone. |
D4-CTL-05 - THIRD-PARTY AI API SECURITY ASSESSMENT
| Field | CI-Specific Record |
|---|
| Authoritative requirement | Contractual security requirements + penetration testing + data flow mapping. |
| Business objective | Make AI-enabled assets and supplier dependencies visible enough to manage outages, vulnerabilities, unsupported components and unauthorized deployment (Third-Party Ai Api Security Assessment). |
| OT-adapted equivalent | Where vendor internals are unavailable, record vendor assertions separately from independently observed boundary behaviour, network dependencies, update paths and failure modes. |
| CI-1 to CI-5 | CI-1: Maintain a basic inventory of AI-enabled assets, suppliers and interfaces. | CI-2: Add version, owner, data path, network zone and support-status records. | CI-3: Require supplier evidence or documented boundary testing where internals are unavailable; monitor unauthorized AI use. | CI-4: Maintain site-level dependency maps, signed inventory changes and contingency plans for opaque suppliers. | CI-5: Use independent boundary assurance, contractual escalation, replacement/containment plans and executive acceptance of unresolved supplier opacity. |
| Evidence requirement | AI/asset BOM, supplier disclosure record, dependency map, boundary-test report and unsupported-component decision. |
| Testing boundary | document/configuration inspection and representative offline test; Adversarial, poisoning, fault-injection and unsafe-command tests SHALL NOT be routed through a live production control or actuation path unless a separately approved safety case, change window and rollback plan explicitly authorize the test. |
| Notably Absent | A guarantee against zero-day attack paths, authorized-insider misuse or failures outside the tested system boundary; proof of safety, legal compliance or operating effectiveness from design evidence alone. |
D4-CTL-06 - SHADOW AI DISCOVERY & GOVERNANCE
| Field | CI-Specific Record |
|---|
| Authoritative requirement | Network traffic analysis + SaaS discovery + policy enforcement. |
| Business objective | Make AI-enabled assets and supplier dependencies visible enough to manage outages, vulnerabilities, unsupported components and unauthorized deployment (Shadow Ai Discovery & Governance). |
| OT-adapted equivalent | Where vendor internals are unavailable, record vendor assertions separately from independently observed boundary behaviour, network dependencies, update paths and failure modes. |
| CI-1 to CI-5 | CI-1: Maintain a basic inventory of AI-enabled assets, suppliers and interfaces. | CI-2: Add version, owner, data path, network zone and support-status records. | CI-3: Require supplier evidence or documented boundary testing where internals are unavailable; monitor unauthorized AI use. | CI-4: Maintain site-level dependency maps, signed inventory changes and contingency plans for opaque suppliers. | CI-5: Use independent boundary assurance, contractual escalation, replacement/containment plans and executive acceptance of unresolved supplier opacity. |
| Evidence requirement | AI/asset BOM, supplier disclosure record, dependency map, boundary-test report and unsupported-component decision. |
| Testing boundary | document/configuration inspection and representative offline test; Adversarial, poisoning, fault-injection and unsafe-command tests SHALL NOT be routed through a live production control or actuation path unless a separately approved safety case, change window and rollback plan explicitly authorize the test. |
| Notably Absent | Visibility into every offline engineering workstation, removable-media workflow or embedded vendor feature; authorization to deploy discovery agents where they could affect validated OT configurations. |
D4-CTL-07 - AI SOFTWARE COMPOSITION ANALYSIS (SCA)
| Field | CI-Specific Record |
|---|
| Authoritative requirement | Dependency scanning + CVE matching + automated patching. |
| Business objective | Make AI-enabled assets and supplier dependencies visible enough to manage outages, vulnerabilities, unsupported components and unauthorized deployment (Ai Software Composition Analysis (Sca)). |
| OT-adapted equivalent | Where vendor internals are unavailable, record vendor assertions separately from independently observed boundary behaviour, network dependencies, update paths and failure modes. |
| CI-1 to CI-5 | CI-1: Maintain a basic inventory of AI-enabled assets, suppliers and interfaces. | CI-2: Add version, owner, data path, network zone and support-status records. | CI-3: Require supplier evidence or documented boundary testing where internals are unavailable; monitor unauthorized AI use. | CI-4: Maintain site-level dependency maps, signed inventory changes and contingency plans for opaque suppliers. | CI-5: Use independent boundary assurance, contractual escalation, replacement/containment plans and executive acceptance of unresolved supplier opacity. |
| Evidence requirement | AI/asset BOM, supplier disclosure record, dependency map, boundary-test report and unsupported-component decision. |
| Testing boundary | document/configuration inspection and representative offline test; Adversarial, poisoning, fault-injection and unsafe-command tests SHALL NOT be routed through a live production control or actuation path unless a separately approved safety case, change window and rollback plan explicitly authorize the test. |
| Notably Absent | A guarantee against zero-day attack paths, authorized-insider misuse or failures outside the tested system boundary; proof of safety, legal compliance or operating effectiveness from design evidence alone. |
D5-CTL-01 - HARMFUL CONTENT BLOCKING
| Field | CI-Specific Record |
|---|
| Authoritative requirement | Content safety classifier + refusal engine. |
| Business objective | Prevent generated or transformed content from misleading operators, corrupting approved procedures or causing unsafe service decisions (Harmful Content Blocking). |
| OT-adapted equivalent | Ground outputs in locally approved procedures and offline repositories; generated instructions must not supersede controlled operating documents. |
| CI-1 to CI-5 | CI-1: Apply task-specific output restrictions and competent review for operational content. | CI-2: Add source grounding, prohibited-content tests and clear operator escalation. | CI-3: Test for misleading instructions, fabricated procedures and unsafe operational ambiguity in representative workflows. | CI-4: Prevent direct execution of unverified generated procedures; require authoritative source checks and dual approval for high-impact content. | CI-5: Keep generated content outside deterministic protection functions; use approved procedures, independent validation and emergency fallback communications. |
| Evidence requirement | Approved source list, output-test corpus, review records, blocked-output log and procedure-control linkage. |
| Testing boundary | document/configuration inspection and representative offline test; Adversarial, poisoning, fault-injection and unsafe-command tests SHALL NOT be routed through a live production control or actuation path unless a separately approved safety case, change window and rollback plan explicitly authorize the test. |
| Notably Absent | A universal definition of harmful content; assurance that filtering prevents misleading but superficially benign operational instructions; permission for generated content to replace approved operating procedures. |
D5-CTL-02 - PII LEAKAGE PREVENTION
| Field | CI-Specific Record |
|---|
| Authoritative requirement | PII detection + masking + access controls. |
| Business objective | Prevent generated or transformed content from misleading operators, corrupting approved procedures or causing unsafe service decisions (Pii Leakage Prevention). |
| OT-adapted equivalent | Ground outputs in locally approved procedures and offline repositories; generated instructions must not supersede controlled operating documents. |
| CI-1 to CI-5 | CI-1: Apply task-specific output restrictions and competent review for operational content. | CI-2: Add source grounding, prohibited-content tests and clear operator escalation. | CI-3: Test for misleading instructions, fabricated procedures and unsafe operational ambiguity in representative workflows. | CI-4: Prevent direct execution of unverified generated procedures; require authoritative source checks and dual approval for high-impact content. | CI-5: Keep generated content outside deterministic protection functions; use approved procedures, independent validation and emergency fallback communications. |
| Evidence requirement | Approved source list, output-test corpus, review records, blocked-output log and procedure-control linkage. |
| Testing boundary | document/configuration inspection and representative offline test; Adversarial, poisoning, fault-injection and unsafe-command tests SHALL NOT be routed through a live production control or actuation path unless a separately approved safety case, change window and rollback plan explicitly authorize the test. |
| Notably Absent | A universal definition of harmful content; assurance that filtering prevents misleading but superficially benign operational instructions; permission for generated content to replace approved operating procedures. |
D5-CTL-03 - COPYRIGHT DETECTION
| Field | CI-Specific Record |
|---|
| Authoritative requirement | n-gram overlap detection + refusal. |
| Business objective | Prevent generated or transformed content from misleading operators, corrupting approved procedures or causing unsafe service decisions (Copyright Detection). |
| OT-adapted equivalent | Ground outputs in locally approved procedures and offline repositories; generated instructions must not supersede controlled operating documents. |
| CI-1 to CI-5 | CI-1: Apply task-specific output restrictions and competent review for operational content. | CI-2: Add source grounding, prohibited-content tests and clear operator escalation. | CI-3: Test for misleading instructions, fabricated procedures and unsafe operational ambiguity in representative workflows. | CI-4: Prevent direct execution of unverified generated procedures; require authoritative source checks and dual approval for high-impact content. | CI-5: Keep generated content outside deterministic protection functions; use approved procedures, independent validation and emergency fallback communications. |
| Evidence requirement | Approved source list, output-test corpus, review records, blocked-output log and procedure-control linkage. |
| Testing boundary | document/configuration inspection and representative offline test; Adversarial, poisoning, fault-injection and unsafe-command tests SHALL NOT be routed through a live production control or actuation path unless a separately approved safety case, change window and rollback plan explicitly authorize the test. |
| Notably Absent | A universal definition of harmful content; assurance that filtering prevents misleading but superficially benign operational instructions; permission for generated content to replace approved operating procedures. |
D5-CTL-04 - AI WATERMARKING ROBUSTNESS
| Field | CI-Specific Record |
|---|
| Authoritative requirement | C2PA-compliant watermarking + tamper resistance testing. |
| Business objective | Prevent generated or transformed content from misleading operators, corrupting approved procedures or causing unsafe service decisions (Ai Watermarking Robustness). |
| OT-adapted equivalent | Ground outputs in locally approved procedures and offline repositories; generated instructions must not supersede controlled operating documents. |
| CI-1 to CI-5 | CI-1: Apply task-specific output restrictions and competent review for operational content. | CI-2: Add source grounding, prohibited-content tests and clear operator escalation. | CI-3: Test for misleading instructions, fabricated procedures and unsafe operational ambiguity in representative workflows. | CI-4: Prevent direct execution of unverified generated procedures; require authoritative source checks and dual approval for high-impact content. | CI-5: Keep generated content outside deterministic protection functions; use approved procedures, independent validation and emergency fallback communications. |
| Evidence requirement | Approved source list, output-test corpus, review records, blocked-output log and procedure-control linkage. |
| Testing boundary | document/configuration inspection and representative offline test; Adversarial, poisoning, fault-injection and unsafe-command tests SHALL NOT be routed through a live production control or actuation path unless a separately approved safety case, change window and rollback plan explicitly authorize the test. |
| Notably Absent | A universal definition of harmful content; assurance that filtering prevents misleading but superficially benign operational instructions; permission for generated content to replace approved operating procedures. |
D5-CTL-05 - PRIVACY-BY-DESIGN VERIFICATION
| Field | CI-Specific Record |
|---|
| Authoritative requirement | Data minimization + purpose limitation + machine unlearning. |
| Business objective | Prevent generated or transformed content from misleading operators, corrupting approved procedures or causing unsafe service decisions (Privacy-By-Design Verification). |
| OT-adapted equivalent | Ground outputs in locally approved procedures and offline repositories; generated instructions must not supersede controlled operating documents. |
| CI-1 to CI-5 | CI-1: Apply task-specific output restrictions and competent review for operational content. | CI-2: Add source grounding, prohibited-content tests and clear operator escalation. | CI-3: Test for misleading instructions, fabricated procedures and unsafe operational ambiguity in representative workflows. | CI-4: Prevent direct execution of unverified generated procedures; require authoritative source checks and dual approval for high-impact content. | CI-5: Keep generated content outside deterministic protection functions; use approved procedures, independent validation and emergency fallback communications. |
| Evidence requirement | Approved source list, output-test corpus, review records, blocked-output log and procedure-control linkage. |
| Testing boundary | document/configuration inspection and representative offline test; Adversarial, poisoning, fault-injection and unsafe-command tests SHALL NOT be routed through a live production control or actuation path unless a separately approved safety case, change window and rollback plan explicitly authorize the test. |
| Notably Absent | A universal definition of harmful content; assurance that filtering prevents misleading but superficially benign operational instructions; permission for generated content to replace approved operating procedures. |
D5-CTL-06 - PRIVACY-PRESERVING ML VALIDATION
| Field | CI-Specific Record |
|---|
| Authoritative requirement | Differential privacy + membership inference testing. |
| Business objective | Prevent generated or transformed content from misleading operators, corrupting approved procedures or causing unsafe service decisions (Privacy-Preserving Ml Validation). |
| OT-adapted equivalent | Ground outputs in locally approved procedures and offline repositories; generated instructions must not supersede controlled operating documents. |
| CI-1 to CI-5 | CI-1: Apply task-specific output restrictions and competent review for operational content. | CI-2: Add source grounding, prohibited-content tests and clear operator escalation. | CI-3: Test for misleading instructions, fabricated procedures and unsafe operational ambiguity in representative workflows. | CI-4: Prevent direct execution of unverified generated procedures; require authoritative source checks and dual approval for high-impact content. | CI-5: Keep generated content outside deterministic protection functions; use approved procedures, independent validation and emergency fallback communications. |
| Evidence requirement | Approved source list, output-test corpus, review records, blocked-output log and procedure-control linkage. |
| Testing boundary | document/configuration inspection and representative offline test; Adversarial, poisoning, fault-injection and unsafe-command tests SHALL NOT be routed through a live production control or actuation path unless a separately approved safety case, change window and rollback plan explicitly authorize the test. |
| Notably Absent | A universal definition of harmful content; assurance that filtering prevents misleading but superficially benign operational instructions; permission for generated content to replace approved operating procedures. |
D6-CTL-01 - HUMAN-IN-THE-LOOP FOR HIGH-RISK ACTIONS
| Field | CI-Specific Record |
|---|
| Authoritative requirement | Approval workflow + policy enforcement + audit log. |
| Business objective | Ensure accountable humans retain practical authority to review, reject, suspend and recover AI-enabled operations under normal and emergency conditions (Human-In-The-Loop For High-Risk Actions). |
| OT-adapted equivalent | Provide physically and logically independent override routes, shift-specific competence, alarm-flood procedures and restoration authority. |
| CI-1 to CI-5 | CI-1: Define decision owner, review point and override route. | CI-2: Train operators and test that review occurs in normal operations. | CI-3: Measure automation bias, alarm suppression and escalation performance under realistic workload. | CI-4: Require explicit approval for high-consequence actions, independent override channels and shift-aware staffing. | CI-5: Use hard authority limits, tested emergency stop/takeover, recurrent simulator exercises and safety-function independence. |
| Evidence requirement | Authority matrix, approval/override logs, simulator exercise results, staffing/competence records and restoration decision. |
| Testing boundary | document/configuration inspection and representative offline test; Adversarial, poisoning, fault-injection and unsafe-command tests SHALL NOT be routed through a live production control or actuation path unless a separately approved safety case, change window and rollback plan explicitly authorize the test. |
| Notably Absent | Proof that a nominal human-in-the-loop has time, competence, information and authority to intervene; assurance that an override remains usable during alarm floods or degraded communications. |
D6-CTL-02 - AUDIT TRAIL COMPLETENESS
| Field | CI-Specific Record |
|---|
| Authoritative requirement | Structured logging + SIEM integration + retention enforcement. |
| Business objective | Ensure accountable humans retain practical authority to review, reject, suspend and recover AI-enabled operations under normal and emergency conditions (Audit Trail Completeness). |
| OT-adapted equivalent | Provide physically and logically independent override routes, shift-specific competence, alarm-flood procedures and restoration authority. |
| CI-1 to CI-5 | CI-1: Define decision owner, review point and override route. | CI-2: Train operators and test that review occurs in normal operations. | CI-3: Measure automation bias, alarm suppression and escalation performance under realistic workload. | CI-4: Require explicit approval for high-consequence actions, independent override channels and shift-aware staffing. | CI-5: Use hard authority limits, tested emergency stop/takeover, recurrent simulator exercises and safety-function independence. |
| Evidence requirement | Authority matrix, approval/override logs, simulator exercise results, staffing/competence records and restoration decision. |
| Testing boundary | document/configuration inspection and representative offline test; Adversarial, poisoning, fault-injection and unsafe-command tests SHALL NOT be routed through a live production control or actuation path unless a separately approved safety case, change window and rollback plan explicitly authorize the test. |
| Notably Absent | Proof that a nominal human-in-the-loop has time, competence, information and authority to intervene; assurance that an override remains usable during alarm floods or degraded communications. |
D6-CTL-03 - AI MODEL CARD COMPLETENESS
| Field | CI-Specific Record |
|---|
| Authoritative requirement | Standardized template + version control + public accessibility. |
| Business objective | Ensure accountable humans retain practical authority to review, reject, suspend and recover AI-enabled operations under normal and emergency conditions (Ai Model Card Completeness). |
| OT-adapted equivalent | Provide physically and logically independent override routes, shift-specific competence, alarm-flood procedures and restoration authority. |
| CI-1 to CI-5 | CI-1: Define decision owner, review point and override route. | CI-2: Train operators and test that review occurs in normal operations. | CI-3: Measure automation bias, alarm suppression and escalation performance under realistic workload. | CI-4: Require explicit approval for high-consequence actions, independent override channels and shift-aware staffing. | CI-5: Use hard authority limits, tested emergency stop/takeover, recurrent simulator exercises and safety-function independence. |
| Evidence requirement | Authority matrix, approval/override logs, simulator exercise results, staffing/competence records and restoration decision. |
| Testing boundary | document/configuration inspection and representative offline test; Adversarial, poisoning, fault-injection and unsafe-command tests SHALL NOT be routed through a live production control or actuation path unless a separately approved safety case, change window and rollback plan explicitly authorize the test. |
| Notably Absent | Proof that a nominal human-in-the-loop has time, competence, information and authority to intervene; assurance that an override remains usable during alarm floods or degraded communications. |
D6-CTL-04 - AI INCIDENT RESPONSE READINESS
| Field | CI-Specific Record |
|---|
| Authoritative requirement | AI-IR runbook + tabletop exercises + containment automation. |
| Business objective | Ensure accountable humans retain practical authority to review, reject, suspend and recover AI-enabled operations under normal and emergency conditions (Ai Incident Response Readiness). |
| OT-adapted equivalent | Provide physically and logically independent override routes, shift-specific competence, alarm-flood procedures and restoration authority. |
| CI-1 to CI-5 | CI-1: Define decision owner, review point and override route. | CI-2: Train operators and test that review occurs in normal operations. | CI-3: Measure automation bias, alarm suppression and escalation performance under realistic workload. | CI-4: Require explicit approval for high-consequence actions, independent override channels and shift-aware staffing. | CI-5: Use hard authority limits, tested emergency stop/takeover, recurrent simulator exercises and safety-function independence. |
| Evidence requirement | Authority matrix, approval/override logs, simulator exercise results, staffing/competence records and restoration decision. |
| Testing boundary | document/configuration inspection and representative offline test; Adversarial, poisoning, fault-injection and unsafe-command tests SHALL NOT be routed through a live production control or actuation path unless a separately approved safety case, change window and rollback plan explicitly authorize the test. |
| Notably Absent | Proof that a nominal human-in-the-loop has time, competence, information and authority to intervene; assurance that an override remains usable during alarm floods or degraded communications. |
D6-CTL-05 - MODEL DEPRECATION & DECOMMISSIONING
| Field | CI-Specific Record |
|---|
| Authoritative requirement | Access revocation + decommission audit + scheduled lifecycle. |
| Business objective | Ensure accountable humans retain practical authority to review, reject, suspend and recover AI-enabled operations under normal and emergency conditions (Model Deprecation & Decommissioning). |
| OT-adapted equivalent | Provide physically and logically independent override routes, shift-specific competence, alarm-flood procedures and restoration authority. |
| CI-1 to CI-5 | CI-1: Define decision owner, review point and override route. | CI-2: Train operators and test that review occurs in normal operations. | CI-3: Measure automation bias, alarm suppression and escalation performance under realistic workload. | CI-4: Require explicit approval for high-consequence actions, independent override channels and shift-aware staffing. | CI-5: Use hard authority limits, tested emergency stop/takeover, recurrent simulator exercises and safety-function independence. |
| Evidence requirement | Authority matrix, approval/override logs, simulator exercise results, staffing/competence records and restoration decision. |
| Testing boundary | document/configuration inspection and representative offline test; Adversarial, poisoning, fault-injection and unsafe-command tests SHALL NOT be routed through a live production control or actuation path unless a separately approved safety case, change window and rollback plan explicitly authorize the test. |
| Notably Absent | Proof that a nominal human-in-the-loop has time, competence, information and authority to intervene; assurance that an override remains usable during alarm floods or degraded communications. |
D6-CTL-06 - THIRD-PARTY AI VENDOR GOVERNANCE
| Field | CI-Specific Record |
|---|
| Authoritative requirement | Contractual security requirements + annual assessment + audit rights. |
| Business objective | Ensure accountable humans retain practical authority to review, reject, suspend and recover AI-enabled operations under normal and emergency conditions (Third-Party Ai Vendor Governance). |
| OT-adapted equivalent | Provide physically and logically independent override routes, shift-specific competence, alarm-flood procedures and restoration authority. |
| CI-1 to CI-5 | CI-1: Define decision owner, review point and override route. | CI-2: Train operators and test that review occurs in normal operations. | CI-3: Measure automation bias, alarm suppression and escalation performance under realistic workload. | CI-4: Require explicit approval for high-consequence actions, independent override channels and shift-aware staffing. | CI-5: Use hard authority limits, tested emergency stop/takeover, recurrent simulator exercises and safety-function independence. |
| Evidence requirement | Authority matrix, approval/override logs, simulator exercise results, staffing/competence records and restoration decision. |
| Testing boundary | document/configuration inspection and representative offline test; Adversarial, poisoning, fault-injection and unsafe-command tests SHALL NOT be routed through a live production control or actuation path unless a separately approved safety case, change window and rollback plan explicitly authorize the test. |
| Notably Absent | Proof that a nominal human-in-the-loop has time, competence, information and authority to intervene; assurance that an override remains usable during alarm floods or degraded communications. |
D6-CTL-07 - AI RESILIENCE & BUSINESS CONTINUITY
| Field | CI-Specific Record |
|---|
| Authoritative requirement | Failover systems + degraded mode + RTO/RPO definition. |
| Business objective | Ensure accountable humans retain practical authority to review, reject, suspend and recover AI-enabled operations under normal and emergency conditions (Ai Resilience & Business Continuity). |
| OT-adapted equivalent | Provide physically and logically independent override routes, shift-specific competence, alarm-flood procedures and restoration authority. |
| CI-1 to CI-5 | CI-1: Define decision owner, review point and override route. | CI-2: Train operators and test that review occurs in normal operations. | CI-3: Measure automation bias, alarm suppression and escalation performance under realistic workload. | CI-4: Require explicit approval for high-consequence actions, independent override channels and shift-aware staffing. | CI-5: Use hard authority limits, tested emergency stop/takeover, recurrent simulator exercises and safety-function independence. |
| Evidence requirement | Authority matrix, approval/override logs, simulator exercise results, staffing/competence records and restoration decision. |
| Testing boundary | document/configuration inspection and representative offline test; Adversarial, poisoning, fault-injection and unsafe-command tests SHALL NOT be routed through a live production control or actuation path unless a separately approved safety case, change window and rollback plan explicitly authorize the test. |
| Notably Absent | Proof that a nominal human-in-the-loop has time, competence, information and authority to intervene; assurance that an override remains usable during alarm floods or degraded communications. |
D7-CTL-H01 - AI-GENERATED PHISHING SIMULATION
| Field | CI-Specific Record |
|---|
| Authoritative requirement | Simulation campaigns + click tracking + remedial training. |
| Business objective | Reduce foreseeable human, workforce and public harms arising from alarm handling, automation bias, accessibility limits and operational decision support (Ai-Generated Phishing Simulation). |
| OT-adapted equivalent | Integrate with control-room human-factors, fatigue, alarm-management and emergency-operating analyses. |
| CI-1 to CI-5 | CI-1: Identify affected people and foreseeable operational harms. | CI-2: Add human-factors review, accessibility and complaint/escalation routes. | CI-3: Test alarm fatigue, shift-work cognitive load, disparate effects and emergency usability. | CI-4: Require multidisciplinary human-factors and safety review with monitored override and near-miss learning. | CI-5: Integrate with formal human-reliability and process-safety analysis; do not treat AI assurance as a substitute for those disciplines. |
| Evidence requirement | Human-factors assessment, alarm-management test, accessibility review, near-miss record and corrective action. |
| Testing boundary | document/configuration inspection and representative offline test; Adversarial, poisoning, fault-injection and unsafe-command tests SHALL NOT be routed through a live production control or actuation path unless a separately approved safety case, change window and rollback plan explicitly authorize the test. |
| Notably Absent | A substitute for human-factors engineering, staffing analysis, accessibility assessment or process-safety review; evidence that absence of complaints means absence of harm. |
D7-CTL-H02 - DEEPFAKE DETECTION TRAINING
| Field | CI-Specific Record |
|---|
| Authoritative requirement | Training modules + quiz + simulated attacks. |
| Business objective | Reduce foreseeable human, workforce and public harms arising from alarm handling, automation bias, accessibility limits and operational decision support (Deepfake Detection Training). |
| OT-adapted equivalent | Integrate with control-room human-factors, fatigue, alarm-management and emergency-operating analyses. |
| CI-1 to CI-5 | CI-1: Identify affected people and foreseeable operational harms. | CI-2: Add human-factors review, accessibility and complaint/escalation routes. | CI-3: Test alarm fatigue, shift-work cognitive load, disparate effects and emergency usability. | CI-4: Require multidisciplinary human-factors and safety review with monitored override and near-miss learning. | CI-5: Integrate with formal human-reliability and process-safety analysis; do not treat AI assurance as a substitute for those disciplines. |
| Evidence requirement | Human-factors assessment, alarm-management test, accessibility review, near-miss record and corrective action. |
| Testing boundary | document/configuration inspection and representative offline test; Adversarial, poisoning, fault-injection and unsafe-command tests SHALL NOT be routed through a live production control or actuation path unless a separately approved safety case, change window and rollback plan explicitly authorize the test. |
| Notably Absent | A substitute for human-factors engineering, staffing analysis, accessibility assessment or process-safety review; evidence that absence of complaints means absence of harm. |
D7-CTL-H03 - OUT-OF-BAND AUTHENTICATION
| Field | CI-Specific Record |
|---|
| Authoritative requirement | Independent channel verification + policy enforcement. |
| Business objective | Reduce foreseeable human, workforce and public harms arising from alarm handling, automation bias, accessibility limits and operational decision support (Out-Of-Band Authentication). |
| OT-adapted equivalent | Integrate with control-room human-factors, fatigue, alarm-management and emergency-operating analyses. |
| CI-1 to CI-5 | CI-1: Identify affected people and foreseeable operational harms. | CI-2: Add human-factors review, accessibility and complaint/escalation routes. | CI-3: Test alarm fatigue, shift-work cognitive load, disparate effects and emergency usability. | CI-4: Require multidisciplinary human-factors and safety review with monitored override and near-miss learning. | CI-5: Integrate with formal human-reliability and process-safety analysis; do not treat AI assurance as a substitute for those disciplines. |
| Evidence requirement | Human-factors assessment, alarm-management test, accessibility review, near-miss record and corrective action. |
| Testing boundary | document/configuration inspection and representative offline test; Adversarial, poisoning, fault-injection and unsafe-command tests SHALL NOT be routed through a live production control or actuation path unless a separately approved safety case, change window and rollback plan explicitly authorize the test. |
| Notably Absent | A substitute for human-factors engineering, staffing analysis, accessibility assessment or process-safety review; evidence that absence of complaints means absence of harm. |
D7-CTL-H04 - AI SOCIAL ENGINEERING IR
| Field | CI-Specific Record |
|---|
| Authoritative requirement | Tabletop exercises + IR plan + verification triggers. |
| Business objective | Reduce foreseeable human, workforce and public harms arising from alarm handling, automation bias, accessibility limits and operational decision support (Ai Social Engineering Ir). |
| OT-adapted equivalent | Integrate with control-room human-factors, fatigue, alarm-management and emergency-operating analyses. |
| CI-1 to CI-5 | CI-1: Identify affected people and foreseeable operational harms. | CI-2: Add human-factors review, accessibility and complaint/escalation routes. | CI-3: Test alarm fatigue, shift-work cognitive load, disparate effects and emergency usability. | CI-4: Require multidisciplinary human-factors and safety review with monitored override and near-miss learning. | CI-5: Integrate with formal human-reliability and process-safety analysis; do not treat AI assurance as a substitute for those disciplines. |
| Evidence requirement | Human-factors assessment, alarm-management test, accessibility review, near-miss record and corrective action. |
| Testing boundary | document/configuration inspection and representative offline test; Adversarial, poisoning, fault-injection and unsafe-command tests SHALL NOT be routed through a live production control or actuation path unless a separately approved safety case, change window and rollback plan explicitly authorize the test. |
| Notably Absent | A substitute for human-factors engineering, staffing analysis, accessibility assessment or process-safety review; evidence that absence of complaints means absence of harm. |
D7-CTL-H05 - AI-ENHANCED EXTERNAL ATTACK DEFENSE
| Field | CI-Specific Record |
|---|
| Authoritative requirement | AI-generated phishing detection + SOC tuning + response automation. |
| Business objective | Reduce foreseeable human, workforce and public harms arising from alarm handling, automation bias, accessibility limits and operational decision support (Ai-Enhanced External Attack Defense). |
| OT-adapted equivalent | Integrate with control-room human-factors, fatigue, alarm-management and emergency-operating analyses. |
| CI-1 to CI-5 | CI-1: Identify affected people and foreseeable operational harms. | CI-2: Add human-factors review, accessibility and complaint/escalation routes. | CI-3: Test alarm fatigue, shift-work cognitive load, disparate effects and emergency usability. | CI-4: Require multidisciplinary human-factors and safety review with monitored override and near-miss learning. | CI-5: Integrate with formal human-reliability and process-safety analysis; do not treat AI assurance as a substitute for those disciplines. |
| Evidence requirement | Human-factors assessment, alarm-management test, accessibility review, near-miss record and corrective action. |
| Testing boundary | document/configuration inspection and representative offline test; Adversarial, poisoning, fault-injection and unsafe-command tests SHALL NOT be routed through a live production control or actuation path unless a separately approved safety case, change window and rollback plan explicitly authorize the test. |
| Notably Absent | A substitute for human-factors engineering, staffing analysis, accessibility assessment or process-safety review; evidence that absence of complaints means absence of harm. |
D8-CTL-01 - EU AI ACT RISK TIER MAPPING
| Field | CI-Specific Record |
|---|
| Authoritative requirement | Risk classification framework + conformity assessment. |
| Business objective | Maintain verifiable obligation, documentation and assurance records without overstating regulatory equivalence or certification status (Eu Ai Act Risk Tier Mapping). |
| OT-adapted equivalent | Use local evidence repositories and signed transfer manifests; verify applicability and editions before formal reliance. |
| CI-1 to CI-5 | CI-1: Maintain an obligation register and record the basis for applicability decisions. | CI-2: Map controls to verified jurisdictional and contractual obligations; retain review evidence. | CI-3: Use qualified legal/regulatory review and trace evidence to the deployed system/version. | CI-4: Coordinate notification, recordkeeping and assurance across sites and critical suppliers. | CI-5: Require executive acceptance of unresolved conflicts and independent verification; no mapping is treated as automatic compliance. |
| Evidence requirement | Obligation register, applicability rationale, verified source/version, evidence crosswalk and qualified review record. |
| Testing boundary | document/configuration inspection and representative offline test; Adversarial, poisoning, fault-injection and unsafe-command tests SHALL NOT be routed through a live production control or actuation path unless a separately approved safety case, change window and rollback plan explicitly authorize the test. |
| Notably Absent | A claim of legal equivalence, certification reciprocity or automatic compliance with any cited framework; jurisdiction-specific legal advice. |
D8-CTL-02 - ISO 42001 GAP ANALYSIS
| Field | CI-Specific Record |
|---|
| Authoritative requirement | Gap analysis methodology + remediation tracking. |
| Business objective | Maintain verifiable obligation, documentation and assurance records without overstating regulatory equivalence or certification status (Iso 42001 Gap Analysis). |
| OT-adapted equivalent | Use local evidence repositories and signed transfer manifests; verify applicability and editions before formal reliance. |
| CI-1 to CI-5 | CI-1: Maintain an obligation register and record the basis for applicability decisions. | CI-2: Map controls to verified jurisdictional and contractual obligations; retain review evidence. | CI-3: Use qualified legal/regulatory review and trace evidence to the deployed system/version. | CI-4: Coordinate notification, recordkeeping and assurance across sites and critical suppliers. | CI-5: Require executive acceptance of unresolved conflicts and independent verification; no mapping is treated as automatic compliance. |
| Evidence requirement | Obligation register, applicability rationale, verified source/version, evidence crosswalk and qualified review record. |
| Testing boundary | document/configuration inspection and representative offline test; Adversarial, poisoning, fault-injection and unsafe-command tests SHALL NOT be routed through a live production control or actuation path unless a separately approved safety case, change window and rollback plan explicitly authorize the test. |
| Notably Absent | A claim of legal equivalence, certification reciprocity or automatic compliance with any cited framework; jurisdiction-specific legal advice. |
D8-CTL-03 - GPAI TECHNICAL DOCUMENTATION VERIFICATION
| Field | CI-Specific Record |
|---|
| Authoritative requirement | Technical documentation + training data summary + copyright attestation. |
| Business objective | Maintain verifiable obligation, documentation and assurance records without overstating regulatory equivalence or certification status (Gpai Technical Documentation Verification). |
| OT-adapted equivalent | Use local evidence repositories and signed transfer manifests; verify applicability and editions before formal reliance. |
| CI-1 to CI-5 | CI-1: Maintain an obligation register and record the basis for applicability decisions. | CI-2: Map controls to verified jurisdictional and contractual obligations; retain review evidence. | CI-3: Use qualified legal/regulatory review and trace evidence to the deployed system/version. | CI-4: Coordinate notification, recordkeeping and assurance across sites and critical suppliers. | CI-5: Require executive acceptance of unresolved conflicts and independent verification; no mapping is treated as automatic compliance. |
| Evidence requirement | Obligation register, applicability rationale, verified source/version, evidence crosswalk and qualified review record. |
| Testing boundary | document/configuration inspection and representative offline test; Adversarial, poisoning, fault-injection and unsafe-command tests SHALL NOT be routed through a live production control or actuation path unless a separately approved safety case, change window and rollback plan explicitly authorize the test. |
| Notably Absent | A claim of legal equivalence, certification reciprocity or automatic compliance with any cited framework; jurisdiction-specific legal advice. |
D8-CTL-04 - DORA ICT INCIDENT REPORTING (FINANCIAL SECTOR)
| Field | CI-Specific Record |
|---|
| Authoritative requirement | Incident classification + notification workflow + SLA monitoring. |
| Business objective | Maintain verifiable obligation, documentation and assurance records without overstating regulatory equivalence or certification status (Dora Ict Incident Reporting (Financial Sector)). |
| OT-adapted equivalent | Use local evidence repositories and signed transfer manifests; verify applicability and editions before formal reliance. |
| CI-1 to CI-5 | CI-1: Maintain an obligation register and record the basis for applicability decisions. | CI-2: Map controls to verified jurisdictional and contractual obligations; retain review evidence. | CI-3: Use qualified legal/regulatory review and trace evidence to the deployed system/version. | CI-4: Coordinate notification, recordkeeping and assurance across sites and critical suppliers. | CI-5: Require executive acceptance of unresolved conflicts and independent verification; no mapping is treated as automatic compliance. |
| Evidence requirement | Obligation register, applicability rationale, verified source/version, evidence crosswalk and qualified review record. |
| Testing boundary | document/configuration inspection and representative offline test; Adversarial, poisoning, fault-injection and unsafe-command tests SHALL NOT be routed through a live production control or actuation path unless a separately approved safety case, change window and rollback plan explicitly authorize the test. |
| Notably Absent | A claim of legal equivalence, certification reciprocity or automatic compliance with any cited framework; jurisdiction-specific legal advice. |
D8-CTL-05 - NIST SP 800-218A COMPLIANCE CHECK
| Field | CI-Specific Record |
|---|
| Authoritative requirement | Secure development practices + attestation. |
| Business objective | Maintain verifiable obligation, documentation and assurance records without overstating regulatory equivalence or certification status (Nist Sp 800-218A Compliance Check). |
| OT-adapted equivalent | Use local evidence repositories and signed transfer manifests; verify applicability and editions before formal reliance. |
| CI-1 to CI-5 | CI-1: Maintain an obligation register and record the basis for applicability decisions. | CI-2: Map controls to verified jurisdictional and contractual obligations; retain review evidence. | CI-3: Use qualified legal/regulatory review and trace evidence to the deployed system/version. | CI-4: Coordinate notification, recordkeeping and assurance across sites and critical suppliers. | CI-5: Require executive acceptance of unresolved conflicts and independent verification; no mapping is treated as automatic compliance. |
| Evidence requirement | Obligation register, applicability rationale, verified source/version, evidence crosswalk and qualified review record. |
| Testing boundary | document/configuration inspection and representative offline test; Adversarial, poisoning, fault-injection and unsafe-command tests SHALL NOT be routed through a live production control or actuation path unless a separately approved safety case, change window and rollback plan explicitly authorize the test. |
| Notably Absent | A claim of legal equivalence, certification reciprocity or automatic compliance with any cited framework; jurisdiction-specific legal advice. |
D9-CTL-01 - PHYSICAL HARM BOUNDARY ENFORCEMENT
| Field | CI-Specific Record |
|---|
| Authoritative requirement | Independent safety monitor (hardware or DO-178C Level A / IEC 61508 SIL 3 certified software) running in parallel with AI inference. Safety monitor enforces: maximum force/velocity/temperature/current limits; geofencing for autonomous systems; exclusion zones; rate-of-change limits for safety-critical parameters. AI output gated through safety monitor — monitor vetoes any out-of-boundary command without AI system awareness. |
| Business objective | Prevent AI-enabled sensing, decision or actuation from defeating physical safety limits, protective functions or safe-state behaviour (Physical Harm Boundary Enforcement). |
| OT-adapted equivalent | Integrate with the existing functional-safety lifecycle, LOPA/SIF records and deterministic timing budget; security monitoring must not delay protective action. |
| CI-1 to CI-5 | CI-1: Document physical interfaces, safe limits and prohibited actuation; keep AI advisory unless separately approved. | CI-2: Validate safe-state behavior and operator override in an isolated representative environment. | CI-3: Use redundant sensing, command validation, independent monitoring and tested manual takeover. | CI-4: Integrate with LOPA/SIF or equivalent safety lifecycle; verify latency, fail-safe behavior and separation from basic process control. | CI-5: Use independently certified or otherwise justified safety mechanisms, hardwired interlocks where required, HIL testing, emergency-stop validation and independent functional-safety assurance. |
| Evidence requirement | HIL/digital-twin report, safety-boundary specification, SIF/LOPA linkage, command/override logs, latency assessment and safe-state test. |
| Testing boundary | high-fidelity digital twin, hardware-in-the-loop rig, or strictly isolated staging network; Adversarial, poisoning, fault-injection and unsafe-command tests SHALL NOT be routed through a live production control or actuation path unless a separately approved safety case, change window and rollback plan explicitly authorize the test. |
| Notably Absent | Replacement of HAZOP, FMEA, LOPA, SIF/SIL engineering, hardware interlocks or statutory process-safety duties; a guarantee that AI security monitors preserve deterministic timing without measured latency evidence. |
D9-CTL-02 - SAFE STATE AND GRACEFUL DEGRADATION
| Field | CI-Specific Record |
|---|
| Authoritative requirement | For each AI-controlled system, document: safe state definition (autonomous vehicle: controlled stop; surgical robot: tool withdrawal; industrial arm: immediate stop and hold); transition time to safe state (must be within stopping distance/reaction time for physical context); trigger conditions for safe state entry; recovery procedure. Implement degraded mode ladder: Full AI control → AI-assisted human control → Manual-only → Safe state. |
| Business objective | Prevent AI-enabled sensing, decision or actuation from defeating physical safety limits, protective functions or safe-state behaviour (Safe State And Graceful Degradation). |
| OT-adapted equivalent | Integrate with the existing functional-safety lifecycle, LOPA/SIF records and deterministic timing budget; security monitoring must not delay protective action. |
| CI-1 to CI-5 | CI-1: Document physical interfaces, safe limits and prohibited actuation; keep AI advisory unless separately approved. | CI-2: Validate safe-state behavior and operator override in an isolated representative environment. | CI-3: Use redundant sensing, command validation, independent monitoring and tested manual takeover. | CI-4: Integrate with LOPA/SIF or equivalent safety lifecycle; verify latency, fail-safe behavior and separation from basic process control. | CI-5: Use independently certified or otherwise justified safety mechanisms, hardwired interlocks where required, HIL testing, emergency-stop validation and independent functional-safety assurance. |
| Evidence requirement | HIL/digital-twin report, safety-boundary specification, SIF/LOPA linkage, command/override logs, latency assessment and safe-state test. |
| Testing boundary | high-fidelity digital twin, hardware-in-the-loop rig, or strictly isolated staging network; Adversarial, poisoning, fault-injection and unsafe-command tests SHALL NOT be routed through a live production control or actuation path unless a separately approved safety case, change window and rollback plan explicitly authorize the test. |
| Notably Absent | Replacement of HAZOP, FMEA, LOPA, SIF/SIL engineering, hardware interlocks or statutory process-safety duties; a guarantee that AI security monitors preserve deterministic timing without measured latency evidence. |
D9-CTL-03 - HUMAN OVERRIDE AND EMERGENCY STOP
| Field | CI-Specific Record |
|---|
| Authoritative requirement | Hardware emergency stop: physical E-stop accessible without any software mediation. AI system must not be able to disable, delay, or circumvent E-stop. Software override: human operator interface that immediately transfers control to safe state. Override must be possible when: AI communication is disrupted; AI system is under adversarial attack; AI model is producing anomalous outputs. Override authority must be unconditional — no AI reasoning, confidence scoring, or approval process may delay or prevent override activation. |
| Business objective | Prevent AI-enabled sensing, decision or actuation from defeating physical safety limits, protective functions or safe-state behaviour (Human Override And Emergency Stop). |
| OT-adapted equivalent | Integrate with the existing functional-safety lifecycle, LOPA/SIF records and deterministic timing budget; security monitoring must not delay protective action. |
| CI-1 to CI-5 | CI-1: Document physical interfaces, safe limits and prohibited actuation; keep AI advisory unless separately approved. | CI-2: Validate safe-state behavior and operator override in an isolated representative environment. | CI-3: Use redundant sensing, command validation, independent monitoring and tested manual takeover. | CI-4: Integrate with LOPA/SIF or equivalent safety lifecycle; verify latency, fail-safe behavior and separation from basic process control. | CI-5: Use independently certified or otherwise justified safety mechanisms, hardwired interlocks where required, HIL testing, emergency-stop validation and independent functional-safety assurance. |
| Evidence requirement | HIL/digital-twin report, safety-boundary specification, SIF/LOPA linkage, command/override logs, latency assessment and safe-state test. |
| Testing boundary | high-fidelity digital twin, hardware-in-the-loop rig, or strictly isolated staging network; Adversarial, poisoning, fault-injection and unsafe-command tests SHALL NOT be routed through a live production control or actuation path unless a separately approved safety case, change window and rollback plan explicitly authorize the test. |
| Notably Absent | Replacement of HAZOP, FMEA, LOPA, SIF/SIL engineering, hardware interlocks or statutory process-safety duties; a guarantee that AI security monitors preserve deterministic timing without measured latency evidence. |
D9-CTL-04 - CYBER-PHYSICAL ATTACK DETECTION
| Field | CI-Specific Record |
|---|
| Authoritative requirement | Three-layer anomaly detection: (1) Sensor layer — statistical validation of sensor readings against physical models; flag readings deviating >3σ from model prediction; cross-validate against redundant sensor channels. (2) Actuator layer — monitor command streams for sequences inconsistent with operating context; flag commands outside physically feasible envelope. (3) AI inference layer — apply GAISSF™ D2-CTL-01 (Prompt Injection Detection) equivalent for physical AI inputs; monitor input feature distributions for adversarial perturbation signatures. All detections trigger immediate safe state entry (D9-CTL-02) and incident record with root_cause_category = Adversarial_Attack, root_cause_specific_type = Cyber_Physical_Attack. |
| Business objective | Prevent AI-enabled sensing, decision or actuation from defeating physical safety limits, protective functions or safe-state behaviour (Cyber-Physical Attack Detection). |
| OT-adapted equivalent | Integrate with the existing functional-safety lifecycle, LOPA/SIF records and deterministic timing budget; security monitoring must not delay protective action. |
| CI-1 to CI-5 | CI-1: Document physical interfaces, safe limits and prohibited actuation; keep AI advisory unless separately approved. | CI-2: Validate safe-state behavior and operator override in an isolated representative environment. | CI-3: Use redundant sensing, command validation, independent monitoring and tested manual takeover. | CI-4: Integrate with LOPA/SIF or equivalent safety lifecycle; verify latency, fail-safe behavior and separation from basic process control. | CI-5: Use independently certified or otherwise justified safety mechanisms, hardwired interlocks where required, HIL testing, emergency-stop validation and independent functional-safety assurance. |
| Evidence requirement | HIL/digital-twin report, safety-boundary specification, SIF/LOPA linkage, command/override logs, latency assessment and safe-state test. |
| Testing boundary | high-fidelity digital twin, hardware-in-the-loop rig, or strictly isolated staging network; Adversarial, poisoning, fault-injection and unsafe-command tests SHALL NOT be routed through a live production control or actuation path unless a separately approved safety case, change window and rollback plan explicitly authorize the test. |
| Notably Absent | Replacement of HAZOP, FMEA, LOPA, SIF/SIL engineering, hardware interlocks or statutory process-safety duties; a guarantee that AI security monitors preserve deterministic timing without measured latency evidence. |
D9-CTL-05 - PHYSICAL ENVIRONMENT INTEGRITY MONITORING
| Field | CI-Specific Record |
|---|
| Authoritative requirement | Sensor integrity monitoring covering: (1) Hardware health — sensor self-test results, calibration drift indicators, environmental exposure limits. Alert when sensor confidence falls below threshold. (2) Data plausibility — real-time statistical validation against physical laws, historical baselines, and redundant sensor cross-validation. (3) Degraded sensor handling — explicit policy for each sensor failure mode: degrade gracefully (reduce AI authority, increase human oversight) or enter safe state. (4) Calibration management — automated alert when calibration certificates expire; block AI system from operational use with expired sensor calibration. |
| Business objective | Prevent AI-enabled sensing, decision or actuation from defeating physical safety limits, protective functions or safe-state behaviour (Physical Environment Integrity Monitoring). |
| OT-adapted equivalent | Integrate with the existing functional-safety lifecycle, LOPA/SIF records and deterministic timing budget; security monitoring must not delay protective action. |
| CI-1 to CI-5 | CI-1: Document physical interfaces, safe limits and prohibited actuation; keep AI advisory unless separately approved. | CI-2: Validate safe-state behavior and operator override in an isolated representative environment. | CI-3: Use redundant sensing, command validation, independent monitoring and tested manual takeover. | CI-4: Integrate with LOPA/SIF or equivalent safety lifecycle; verify latency, fail-safe behavior and separation from basic process control. | CI-5: Use independently certified or otherwise justified safety mechanisms, hardwired interlocks where required, HIL testing, emergency-stop validation and independent functional-safety assurance. |
| Evidence requirement | HIL/digital-twin report, safety-boundary specification, SIF/LOPA linkage, command/override logs, latency assessment and safe-state test. |
| Testing boundary | high-fidelity digital twin, hardware-in-the-loop rig, or strictly isolated staging network; Adversarial, poisoning, fault-injection and unsafe-command tests SHALL NOT be routed through a live production control or actuation path unless a separately approved safety case, change window and rollback plan explicitly authorize the test. |
| Notably Absent | Replacement of HAZOP, FMEA, LOPA, SIF/SIL engineering, hardware interlocks or statutory process-safety duties; a guarantee that AI security monitors preserve deterministic timing without measured latency evidence. |
D9-CTL-06 - ACTUATOR COMMAND VERIFICATION
| Field | CI-Specific Record |
|---|
| Authoritative requirement | Pre-execution verification gate on every actuator command: (1) Physical bounds check — command value within safe operating envelope for current system state. (2) Sequence plausibility check — command consistent with prior sequence; flag implausible state transitions for human review. (3) Rate-of-change check — rate of change does not exceed safe limits (acceleration rate, force application rate, temperature change rate). (4) Dual-approval for irreversible actions — actuator commands causing irreversible physical changes (cutting, welding, demolition, high-energy discharge) require hardware interlock confirmation. Verification gate implemented in IEC 61508 SIL 3 certified software or hardware logic independent of AI model. |
| Business objective | Prevent AI-enabled sensing, decision or actuation from defeating physical safety limits, protective functions or safe-state behaviour (Actuator Command Verification). |
| OT-adapted equivalent | Integrate with the existing functional-safety lifecycle, LOPA/SIF records and deterministic timing budget; security monitoring must not delay protective action. |
| CI-1 to CI-5 | CI-1: Document physical interfaces, safe limits and prohibited actuation; keep AI advisory unless separately approved. | CI-2: Validate safe-state behavior and operator override in an isolated representative environment. | CI-3: Use redundant sensing, command validation, independent monitoring and tested manual takeover. | CI-4: Integrate with LOPA/SIF or equivalent safety lifecycle; verify latency, fail-safe behavior and separation from basic process control. | CI-5: Use independently certified or otherwise justified safety mechanisms, hardwired interlocks where required, HIL testing, emergency-stop validation and independent functional-safety assurance. |
| Evidence requirement | HIL/digital-twin report, safety-boundary specification, SIF/LOPA linkage, command/override logs, latency assessment and safe-state test. |
| Testing boundary | high-fidelity digital twin, hardware-in-the-loop rig, or strictly isolated staging network; Adversarial, poisoning, fault-injection and unsafe-command tests SHALL NOT be routed through a live production control or actuation path unless a separately approved safety case, change window and rollback plan explicitly authorize the test. |
| Notably Absent | Replacement of HAZOP, FMEA, LOPA, SIF/SIL engineering, hardware interlocks or statutory process-safety duties; a guarantee that AI security monitors preserve deterministic timing without measured latency evidence. |
D9-CTL-07 - PHYSICAL INCIDENT EVIDENCE PRESERVATION
| Field | CI-Specific Record |
|---|
| Authoritative requirement | (1) Continuous ring-buffer recording — minimum 60-second rolling buffer of: all sensor inputs (raw and processed); all AI model inputs and outputs; all actuator commands; all safety monitor decisions; all human override activations; system health telemetry. Safety-critical systems retain 300 seconds minimum. (2) Incident freeze — on any safety-relevant event, automatically freeze buffer and begin extended logging. Frozen buffer write-protected. (3) Cryptographic integrity — all records SHA-256 hashed and ECDSA signed at point of creation. For Optimized tier: CRYSTALS-Dilithium signing (post-quantum). (4) Regulatory retention — ICAO Annex 13: 5 years minimum; EU AI Act Art. 19: 10 years; DORA Art. 12: 5 years. (5) UAIF® integration — automatically populate UAIF® incident record from evidence package. |
| Business objective | Prevent AI-enabled sensing, decision or actuation from defeating physical safety limits, protective functions or safe-state behaviour (Physical Incident Evidence Preservation). |
| OT-adapted equivalent | Integrate with the existing functional-safety lifecycle, LOPA/SIF records and deterministic timing budget; security monitoring must not delay protective action. |
| CI-1 to CI-5 | CI-1: Document physical interfaces, safe limits and prohibited actuation; keep AI advisory unless separately approved. | CI-2: Validate safe-state behavior and operator override in an isolated representative environment. | CI-3: Use redundant sensing, command validation, independent monitoring and tested manual takeover. | CI-4: Integrate with LOPA/SIF or equivalent safety lifecycle; verify latency, fail-safe behavior and separation from basic process control. | CI-5: Use independently certified or otherwise justified safety mechanisms, hardwired interlocks where required, HIL testing, emergency-stop validation and independent functional-safety assurance. |
| Evidence requirement | HIL/digital-twin report, safety-boundary specification, SIF/LOPA linkage, command/override logs, latency assessment and safe-state test. |
| Testing boundary | high-fidelity digital twin, hardware-in-the-loop rig, or strictly isolated staging network; Adversarial, poisoning, fault-injection and unsafe-command tests SHALL NOT be routed through a live production control or actuation path unless a separately approved safety case, change window and rollback plan explicitly authorize the test. |
| Notably Absent | Replacement of HAZOP, FMEA, LOPA, SIF/SIL engineering, hardware interlocks or statutory process-safety duties; a guarantee that AI security monitors preserve deterministic timing without measured latency evidence. |
10. Threat Register Summary
| ID | Threat | Primary Controls | Owner | Evidence Boundary |
|---|
| CI-THR-001 | Manipulated sensor data | D1-CTL-01; D1-CTL-03; D9-CTL-05 | OT engineering / CISO | Public, verified telemetry on AI-specific OT incidents remains incomplete; no quantitative likelihood is assigned. |
| CI-THR-002 | Training-data poisoning | D1-CTL-01; D1-CTL-04 | Data owner / CISO | Public, verified telemetry on AI-specific OT incidents remains incomplete; no quantitative likelihood is assigned. |
| CI-THR-003 | Compromised model update | D1-CTL-04; D3-CTL-05; D4-CTL-01 | Model owner / OT engineering | Public, verified telemetry on AI-specific OT incidents remains incomplete; no quantitative likelihood is assigned. |
| CI-THR-004 | Prompt injection affecting operator assistant | D2-CTL-01; D2-CTL-02; D6-CTL-01 | CISO / operations | Public, verified telemetry on AI-specific OT incidents remains incomplete; no quantitative likelihood is assigned. |
| CI-THR-005 | Indirect prompt injection | D2-CTL-01; D2-CTL-02; D5-CTL-01 | CISO / application owner | Public, verified telemetry on AI-specific OT incidents remains incomplete; no quantitative likelihood is assigned. |
| CI-THR-006 | Unauthorized tool execution | D2-CTL-03; D3-CTL-01; D6-CTL-01 | CISO / system owner | Public, verified telemetry on AI-specific OT incidents remains incomplete; no quantitative likelihood is assigned. |
| CI-THR-007 | Excessive agent permissions | D2-CTL-03; D3-CTL-01; D4-CTL-01 | CISO / system owner | Public, verified telemetry on AI-specific OT incidents remains incomplete; no quantitative likelihood is assigned. |
| CI-THR-008 | Cloud/API outage | D4-CTL-01; D4-CTL-04; D9-CTL-02 | Resilience lead / operations | Public, verified telemetry on AI-specific OT incidents remains incomplete; no quantitative likelihood is assigned. |
| CI-THR-009 | Model drift or concept drift | D1-CTL-03; D6-CTL-01 | Model owner / operations | Public, verified telemetry on AI-specific OT incidents remains incomplete; no quantitative likelihood is assigned. |
| CI-THR-010 | Automation bias and alarm suppression | D6-CTL-01; D7-CTL-01; D7-CTL-02 | Operations / human factors | Public, verified telemetry on AI-specific OT incidents remains incomplete; no quantitative likelihood is assigned. |
| CI-THR-011 | Common-mode model failure across sites | D1-CTL-03; D4-CTL-01; D9-CTL-02 | Enterprise architecture / resilience | Public, verified telemetry on AI-specific OT incidents remains incomplete; no quantitative likelihood is assigned. |
| CI-THR-012 | Unsafe AI-generated code/configuration | D2-CTL-03; D4-CTL-03; D9-CTL-06 | Engineering authority / CISO | Public, verified telemetry on AI-specific OT incidents remains incomplete; no quantitative likelihood is assigned. |
| CI-THR-013 | Loss of audit logging | D4-CTL-05; D9-CTL-07 | CISO / evidence custodian | Public, verified telemetry on AI-specific OT incidents remains incomplete; no quantitative likelihood is assigned. |
| CI-THR-014 | Opaque supplier AI component | D1-CTL-01; D4-CTL-01; D8-CTL-03 | Procurement / system owner | Public, verified telemetry on AI-specific OT incidents remains incomplete; no quantitative likelihood is assigned. |
| CI-THR-015 | Unauthorized shadow AI | D4-CTL-06; D3-CTL-01 | CISO / site manager | Public, verified telemetry on AI-specific OT incidents remains incomplete; no quantitative likelihood is assigned. |
| CI-THR-016 | Emergency-mode failure | D6-CTL-01; D9-CTL-02; D9-CTL-03 | Operations / safety lead | Public, verified telemetry on AI-specific OT incidents remains incomplete; no quantitative likelihood is assigned. |
| CI-THR-017 | Sensor spoofing | D9-CTL-04; D9-CTL-05; D1-CTL-01 | OT engineering / safety lead | Public, verified telemetry on AI-specific OT incidents remains incomplete; no quantitative likelihood is assigned. |
| CI-THR-018 | Actuator command injection | D9-CTL-01; D9-CTL-06; D3-CTL-01 | OT engineering / CISO | Public, verified telemetry on AI-specific OT incidents remains incomplete; no quantitative likelihood is assigned. |
| CI-THR-019 | Safety monitor bypass | D9-CTL-01; D9-CTL-03; D9-CTL-07 | Functional safety lead | Public, verified telemetry on AI-specific OT incidents remains incomplete; no quantitative likelihood is assigned. |
| CI-THR-020 | Adversarial physical input | D2-CTL-04; D9-CTL-04; D9-CTL-05 | Engineering / security testing | Public, verified telemetry on AI-specific OT incidents remains incomplete; no quantitative likelihood is assigned. |
| CI-THR-021 | Sensor calibration drift | D1-CTL-03; D9-CTL-05 | Maintenance / engineering | Public, verified telemetry on AI-specific OT incidents remains incomplete; no quantitative likelihood is assigned. |
| CI-THR-022 | Compromised OT hardware or firmware | D4-CTL-01; D3-CTL-05; D9-CTL-06 | Supply chain / CISO | Public, verified telemetry on AI-specific OT incidents remains incomplete; no quantitative likelihood is assigned. |
11. Standards Alignment Rules
Mappings in this package are conceptual alignment aids, not claims that a GAISSF control satisfies a law, standard or certification requirement. Exact clauses, editions, asset scope and jurisdiction must be verified against controlled primary sources. External copyrighted standards are not reproduced.
12. Notably Absent
- No assumption of universal vendor cooperation.
- No substitution for HAZOP, FMEA, LOPA, SIF/SIL engineering or sector safety obligations.
- No guarantee that AI guardrails preserve deterministic timing without measured evidence.
- No authorization for uncontrolled production adversarial testing.
- No quantitative likelihood or outage estimate without organization-specific evidence.
- No automatic compliance or certification equivalence.
13. Publication Readiness
Substantive refinement is complete and all 59 controls are present across JSON, CSV and workbooks. Public release remains gated by named document approvals, independent OT/ICS and functional-safety review, subsector review, jurisdiction-specific legal/regulatory verification, controlled-source mapping verification, accessibility review and final publication QA.
Appendix A - Control Reconciliation
| Check | Result |
|---|
| Expected controls | 59 |
| JSON controls | 59 |
| Unique IDs | 59 |
| D9 controls | 7 |
| Missing/duplicates | None detected |
| Normative IDs/titles | Preserved from v1.0 source package |
Appendix B - Disposition Summary
| ID | Feedback | Disposition |
|---|
| DISP-101 | Generic criticality scaling | Accepted - domain-specific CI-1 to CI-5 scaling added. |
| DISP-102 | Generic Notably Absent | Accepted - control/domain-specific technical boundaries added. |
| DISP-103 | Production adversarial testing | Accepted - explicit prohibition and isolated/HIL rule added. |
| DISP-104 | IT/SaaS business objectives | Accepted - reframed around safety, availability and cyber-physical consequences. |
| DISP-105 | Evidence disconnect | Accepted - explicit formats, grades, tiers and CI-EV-023 to 026 added. |
| DISP-106 | Subsector nuance | Accepted - energy, water and healthcare-infrastructure annexes/matrix added. |
| DISP-107 | Quantitative likelihood/outage estimates | Rejected unless local evidence exists; qualitative fields retained. |
| DISP-108 | Regulatory equivalence mapping | Modified - conceptual alignment only, verification required. |
| DISP-109 | Blank reviewer names | Not fabricated; role-based review gates recorded as Open. |
| DISP-110 | D9 allegedly missing from JSON | Verified false for v1.0 source: 59 controls and 7 D9 records were present; automated parity retained. |